Watson-Marlow MC100 User Manual
Page 2
Users Manual
MC100
MC100 DeviceNet OM 1.15 EN
Version: 1.04
Page 2 of 43
CONTENTS:
1
Introduction .............................................................................................................................. 4
1.1
Abbreviations in this manual .................................................................................................... 4
1.2
Precautions ............................................................................................................................. 4
2
General description of MC100 ................................................................................................. 5
2.1
Overview ................................................................................................................................. 5
2.2
Introduction & design purpose ................................................................................................. 5
2.2.1
How it works / Technical description of operation .................................................................... 5
2.3
Flexicon pumps used in multi-filling system, short description. ................................................ 6
2.4
How to operate the dispenser pumps ...................................................................................... 7
3
Technical specifications ........................................................................................................... 8
3.1
Dimensions .............................................................................................................................. 8
3.2
Specifications .......................................................................................................................... 9
3.3
Unpacking and inspection of MC100 ..................................................................................... 10
3.3.1
Identifying the module............................................................................................................ 10
3.3.2
Identifying the parts ............................................................................................................... 11
3.4
Mounting................................................................................................................................ 11
3.4.1
Choosing a place to mount the MC100 .................................................................................. 11
4
Wiring .................................................................................................................................... 12
5
Fieldbus network node address and front plate indicators ..................................................... 14
5.1
Network node address switches S1/S2: ................................................................................. 14
5.2
P1/P2 LED indicators:............................................................................................................ 14
5.3
Display P4/P5 ........................................................................................................................ 15
5.3.1
Start up states: ...................................................................................................................... 15
5.3.2
Network address .................................................................................................................... 15
5.3.3
Alarm- and warning display ................................................................................................... 15
5.3.4
Dipswitch ............................................................................................................................... 15
6
Configuring the fieldbus network to the MC100 ..................................................................... 16
6.1
Connecting the MC100 and the pumps for the first time ........................................................ 16
6.2
Configuring the DeviceNet network........................................................................................ 17
7
Operating the MC100 ............................................................................................................ 18
7.1
Process Data Exchange (Cyclic data) .................................................................................... 18
7.1.1
Process control bits for MC100 .............................................................................................. 18
7.1.2
Modes: .................................................................................................................................. 18
7.1.3
Process status bits from MC100 ............................................................................................ 20
7.1.4
Process control bits for the pumps ......................................................................................... 21
7.1.5
Process status bits from the pumps ....................................................................................... 22
7.2
Operation Parameters / Parameter specifications .................................................................. 23
7.2.1
List of basic ADI’s .................................................................................................................. 23
7.2.2
List of additional ADI’s ........................................................................................................... 25
7.2.3
Detailed description of the ADI’s ............................................................................................ 26
8
Alarm and warnings ............................................................................................................... 35
8.1
Alarms handling ..................................................................................................................... 35
8.1.1
Module Alarms....................................................................................................................... 35
Pump alarms ...................................................................................................................................... 35
8.2
Warnings handling ................................................................................................................. 36
8.2.1
Warnings ............................................................................................................................... 36
9
Trouble shooting .................................................................................................................... 37
9.1
Trouble-shooting .................................................................................................................... 37
9.2
Opening the MC100 for service/replacement of PCB’s .......................................................... 39
10
Decommissioning .................................................................................................................. 40
10.1
Advice about dismantling / removal / disposal ....................................................................... 40