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Legrand AL5200 Series Aluminum Raceway User Manual

Al5200 aluminum raceway installation instructions

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AL5200 ALUMINUM RACEWAY

Installation
Instructions

2"

5"

8.50

sq. in.

Raceway may be configured in single or multiple channels in sev-
eral versatile ways to accommodate power, data or telecommuni-
cations wiring.

NOTE: Cross-sectional area of each compartment indicated.

2 3/16"

3.90
sq. in.

4.50
sq. in.

1 5/8"

2.85
sq. in.

2.85
sq. in.

2.40
sq. in.

1 1/2"

1 5/8"

2.85
sq. in.

5.50
sq. in.

2 3/4"

4.80
sq. in.

3.50
sq. in.

Wiremold Electrical Systems conform with, and should be installed and properly grounded in compliance with requirements of the current
National Electrical Code or codes administered by local authorities. All electrical products may represent a possible shock or fire hazard if improp-
erly installed or used. Wiremold electrical products are UL listed, made for interior use and should be installed by qualified electrical people in
conformance with current local and/or the National Electrical Code.

CAPACITY OF CROSS SECTIONAL AREA

WITH DUPLEX DEVICE (1.34 Sq. In.)

WIRE TYPE

3.5"

3.9"

4.5"

4.8"

5.5"

8.5"

THWN/THHN #6

16

19

24

26

32

55

#8

23

27

34

37

44

76

#10

47

55

68

75

90

155

#12

74

87

108

118

142

244

#14

99

117

145

159

191

329

CAPACITY OF CROSS SECTIONAL AREA

WITHOUT DEVICES

WIRE TYPE

2.4"

2.85"

3.5"

3.9"

4.5"

4.8"

5.5"

8.5"

THWN/THHN #6

18

22

27

30

34

37

42

65

#8

25

30

37

42

48

51

59

91

#10

52

62

76

84

98

104

119

184

#12

82

97

119

133

154

164

188

290

#14

110

131

161

179

207

220

253

391

AL5200 RACEWAY WIRE FILL CAPACITIES FOR POWER

At 90° Outside Corner, position AL5218
External Elbow at end of AL5200B Base.
Slide other base section to other end of
AL5218. Center couplings on joints and
tighten screws. After wiring system,
snap on AL5218 mitered covers.

For retaining wires in long raceway
runs, snap-in AL5200WC Series Wire
Clips into AL5200B Base as required.

Snap AL5206 Cover Clip over joints
in either AL5200B Base or AL5200C
Cover sections.

AL5215 Tee (shown above) and Al5216 Cross: Position fitting at end of
AL5200B Base. Install other base sections to other ends of the fitting. Center
couplings on joints and tighten screws. Install fitting covers after wiring.

AL5200WC

The Wiremold Company
In U.S.:
60 Woodlawn Street • West Hartford, CT 06133-2500
1-800-621-0049 • FAX 860-232-2062
In Canada:
850 Gartshore Street • Fergus, Ontario N1M 2W8
1-800-741-7957 • FAX 519-843-5980

41045 896

©1996 The Wiremold Company

For AL5246P Series Device Plates, install wiring to devices as required. Attach
devices to plate using #6 screws and "Keps" nuts provided. Snap device plate onto
AL5200B raceway base.

CAPACITY OF CROSS SECTION AREA*

CABLE/WIRE SIZE

O.D.

2.4"

2.85"

3.5"

3.9"

4.5"

4.8"

5.5"

8.5"

UNSHIELDED

4-Pair, 24 AWG, Cat.5

0.220

19

22

27

31

35

38

43

67

TWISTED

4-Pair, 24 AWG, Cat.3

0.190

25

30

37

41

47

50

58

90

PAIR (UTP)

TELEPHONE

2-Pair, 24 AWG

0.140

47

55

68

76

87

93

107

165

3-Pair, 24 AWG

0.150

41

48

59

66

76

81

93

144

4-Pair, 24 AWG

0.190

25

30

37

41

47

51

58

90

25-Pair, 24 AWG

0.410

5

6

8

9

10

11

12

19

COAXIAL

RG58/U 18 Gage

0.195

24

28

35

39

45

48

55

85

CABLES

RG59/U 22 Gage

0.242

15

18

23

25

29

31

36

55

RG62A/U 20 Gage

0.242

15

18

23

25

29

31

36

55

RG6/U 22 Gage

0.270

12

15

18

20

23

25

29

44

TWINAXIAL

100 Ohm

0.330

8

10

12

13

16

17

19

30

SHIELDED

TYPE 1

0.390

6

7

9

10

11

12

14

21

TWISTED

TYPE 2

0.465

4

5

6

7

8

8

9

15

PAIR (STP)

TYPE 9

0.275

12

15

18

20

23

25

28

44

AL5200 RACEWAY WIRE FILL CAPACITIES FOR DATA/COMMUNICATIONS

1

1

Capacity range is calculated at 40% of raceway areas based on pending changes to the Commercial Buildings Standard for Telecommunication Pathways and Spaces,
EIA/TIA-569. Caution: Capacity for radial bonds reduce to 20% of raceway area.