Installation – Harken HYDRO 2 Power Unit User Manual
Page 8

8
Hydro 2
Installation
Mount Control Box
Choose a suitable location for the electronic control Box (ECB) as described in the planning section. 
The ECB is (L) 14.97" (380 mm) x (W) 11.03" (280 mm) x (H) 5.12" (132 mm) and is mounted from outside using four (4) M6 (¼") 
fasteners. The ECB is water resistant to IP67; however, its location should be dry and within a 5 m wire run to the HPU. Power supply 
cables and deck switches connect to ECB. (See Electrical Installation, pg. 13).
A mounting pad with tie downs will be required for securing the HPU to 
the boat. Every installation is unique. Considerations for the mounting 
pad and tie downs follow:
•	 The	mounting	pad	(not	supplied)	may	be	a	tray,	platform	 
 or bridge that securely attaches to the boat and supports 
 the HPU. Consider total weight and overall dimensions. 
 (See Technical Data, pg. 20)
•	 The	HPU	is	fastened	using	four	(4)	M10	–	1.5	x	15	mm	bolts	 
 which thread into the underside of the HPU tank. Underside 
 access must be available for fastening.
•	 Additional	tie	down	supports	(not	supplied)	are	required.	 
 These may be similar to battery box tie downs and fabricated 
 from nylon or polyester webbing. Tie downs should attach 
 to the mounting pad and be lashed over the HPU tank as 
 illustrated.
Measure Hose Run
Measure hydraulic hose runs after the HPU has been mounted. 
Remember these important points when measuring runs:
•	 Short	straight	runs	between	HPU	and	function	are	best.
•	 Avoid	sharp	edges	which	may	chafe	the	hose.
•	 Minimize	fittings/connections	throughout	the	run	to	avoid	 
 possible leak points.
•	 Minimize	90°	bends,	which	increase	system	losses	and	 
 decrease performance. If unavoidable use a 90° swept fitting, 
 do not use a 90° elbow fitting.
CAUTION! The HPU was shipped cleaned and tested. Harken strongly recommends against disassembly or removal
of the tank lid or the HPU components. Introduction of contaminants can cause operational problems and possibly
void warranty.
CAUTION! Do not exceed the manufacturer specified minimum bend radius.
Securing Hydraulic Power Unit
2"
(50 mm)
Approximate clearance
required for installation
8"
(200 mm)
4"
(100 mm)
4"
(100 mm)
Avoid using an elbow
Use a swept hose fitting for a 90° bend
CAUTION! Cleanliness is crucial for any hydraulic system. Contamination is the primary cause of seal failure. Most
hydraulic hoses contain manufacturing debris when purchased. Attaching a dirty hose will contaminate the system.
Always flush hoses thoroughly before use. Failure to do so may void warranty.
