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Check the installation, Check the pump filter, Fill the sump and adjust the float – Greenheck DG/DGX Pilot Ignition (470651_IOM) User Manual

Page 19: Break-in the media, Put the unit into service, Check the flow rate, Adjust the water bleed-off rate, Set the optional auto drain and fill

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1. Check the Installation

The media
may have been
removed during
installation, so
its orientation
should be double
checked. The
media should be
installed with the
steeper flute angle
sloping down
towards the entering air side.
Verify that the stainless steel caps and distribution
headers are in place. The headers should be located
over the media towards the entering air side. The caps
should be placed over the headers.

2. Check the Pump Filter

Check that the pump filter is around the pump inlet.

3. Fill the Sump and Adjust the Float

Turn on the water supply and allow the sump tank to
fill. Adjust the float valve to shut-off the water supply
when the sump is filled to within 1 inch of the bottom
of the overflow.

4. Break-In the Media

Open the bleed-off valve completely and saturate
the media with the blower(s) off for no less than
20 minutes.

8. Put the Unit into Service

Remove the jumper, and energize the blower(s). Verify
proper operation.

Start-Up - Evaporative Cooling

Recirculating (optional)

Leaving Air

Entering Air

45º

15º

Media Orientation

NOTE

A jumper will need to be installed in the control
center to power the evaporative pumps with the
blower(s) off. Reference the unit’s ladder diagram to
determine proper terminals.

5. Check the Flow Rate

The pumps should provide enough water to saturate
the media in 45 to 60 seconds. Consult the factory, if
adequate flow is not achieved.

6. Adjust the Water Bleed-Off Rate

The water bleed-off rate is dependent on the water’s
mineral content. The bleed-off should be adjusted
based on the media’s mineral deposits after two
weeks of service.

7. Set the Optional Auto Drain and Fill

This system will automatically drain the sump tank and
fill it with fresh water at the field-adjustable intervals,
typically once every 24 hours. This flushes mineral
build-up and debris from the tank to promote low
maintenance and increase media pad life.
In addition, the system will protect the evaporative
cooler from freezing by draining the sump tank and
supply line when the outside temperatures fall below
the set point of the outside air sensor. This is set

Bleed-Off

Valve

Overflow

Pump

Filter

Threaded Float

Adjustment

Supply

Connection

Float

Valve

Evaporative Cooler Set-Up

to 45º F and is not adjustable. The auto drain and
fill outdoor air sensor should be installed in an area
that is shaded from direct sunlight so the outside air
sensor probe will detect an accurate air temperature.
Set the Timer Scale and Settings dials:

• T1 timer setting set to 10 and timer scale set to

1d for 1 day of operation

• T2 timer setting set to 10 and the timer scale

set to 10m for 10 minutes of drain time

IMPORTANT

Check the media for minerals after two weeks of
service and adjust the bleed-off rate accordingly.

Auto Drain and Flush Timer

T1

Settings

T2

Settings

Timer

Scale

Timer

Scale

Timer

Settings

Model DG / DGX Pilot Ignition Make-Up Air

19

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