Greenheck DG/DGX Pilot Ignition (470651_IOM) - Manual (Page 16)

1. Check the Supply Gas Pressure
Check the supply gas pressure and compare it with
the unit’s nameplate pressure requirements. Adjust
the supply regulator as needed until the supply gas
pressure is within the specified range (see below). The
nameplate is located on the outside of the unit on the
control panel side.
2. Check the Pilot Gas Pressure
The recommended gas pressure is 3 in. wg. Adjust the
pilot regulator as needed. See the Gas Train Layout
in the Reference section for the location of the pilot
pressure test port and pilot regulator.
3. Check the Optional High and Low Gas
Pressure Switches
Check the settings on the high and low gas pressure
switches. The high gas setting is typically 8 in. wg
(2 kPa) and the low gas setting is typically 3 in. wg
(0.7 kPa). The switches are set at the factory and
should not need adjustment. Adjust the settings if
needed. See the Gas Train Layout diagram in the
Reference section for the high and low pressure
switch location.
Start-Up - Direct Gas
IMPORTANT
For proper unit function and safety, follow the start-
up procedure in the exact order that it is presented.
IMPORTANT
This start-up should begin after all of the installation
procedures and the blower start-up have been
completed.
IMPORTANT
The purpose of the high and low gas pressure
switches is to automatically shut down the burner
if the inlet gas pressure is too low for the burner to
safely light, or if the manifold pressure is too high for
the burner to operate properly.
The proper static pressure
should be between 0.625 and
0.675 inches wg (155.68 and
168.64 Pa). If needed, evenly
adjust the baffles above and
below the burner, keeping
the burner centered in the
opening until the required
pressure is obtained.
4. Set the Burner Air Pressure Differential
With all access panels in place, the fan running
and discharging 70ºF (21ºC) air, connect a U-Tube
manometer to the outer sensing probes (see below)
and measure the static pressure across the burner.
IMPORTANT
Proper air velocity over the burner is critical on
direct fired gas units. If the air velocity is not within
the unit specifications, the unit will not operate
efficiently, may have sporadic shutdowns, and may
produce excessive carbon monoxide (CO) or other
gases.
Adjustable
Top Baffle
Airflow
Burner
Adjustable
Bottom Baffle
Burner and Baffles
NOTE
The pressure drop was set at the factory and may
not need adjustment.
NOTE
When required pressure is obtained, be sure to
reconnect the outer sensing probes.
IMPORTANT
This process may need to be repeated until the
proper pressure is achieved. This adjustment
will change the air quantity delivered by the unit
and therefore the air quantity delivered should be
rechecked. Refer to the Blower Start-Up section.
NOTE
To increase the static pressure, decrease the
opening. To decrease the static pressure, increase
the opening.
Direct Gas Nameplate
“ W.C.
“ W.C.
“ W.C.
F
PSI
“ W.C.
“ W.C.
MAX BTU/HR
BTU/H MAX
NORMAL MANIFOLD
PRESSURE
PRESSION DÕADMISSION
NORMALE
MIN GAS
PRESSURE
PRESSION DE GAZ
MIN BURNER
PRESSURE DROP
PERTE MIN DE PRESSION
DANS LE BRULEUR
TYPE OF GAS
NATURE DU GAZ
MIN BTU/HR
BTU/H MIN
MIN GAS PRESSURE
FOR MAX OUTPUT
PRESSION DE GAZ MIN
POUR PUISSANCE MAX
MAX BURNER
PRESSURE DROP
PERTE MAX DE PRESSION
DANS LE BRULEUR
MAX GAS
PRESSURE
PRESSION DE GAZ
MAX
DESIGN ∆T
∆T NORMALE
EQUIPPED FOR
CONCU POUR
SCFM “ W.C.
EXTERNAL STATIC PRESSURE
PRESSION STATIQUE EXTERIEURE
AGAINST
CONTE
Minimum and maximum gas
pressures for maximum output
Type of gas
9
8
7
6
0.625 - 0.675 in. wc
Measuring the Pressure Drop
Outer Sensing Probes
Pressure Switch
U-Tube Manometer
Model DG / DGX Pilot Ignition Make-Up Air 16
®