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Vortech 2009-2010 5.7L Hemi Cars (Charger, Challenger, 300C) User Manual

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P/N: 4CL020-015 v1.0, 12/02/2014

©2014 Vortech Engineering, Inc

All Rights Reserved, Intl. Copr. Secured

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TABLE OF CONTENTS

FOREWORD .....................................................................................................................................ii
TABLE OF CONTENTS .....................................................................................................................iii
IMPORTANT NOTES ........................................................................................................................iv
TOOL & SUPPLY REQUIREMENTS .................................................................................................vi

PARTS LISTS ....................................................................................................................................vii

1.

PREPARATION AND REMOVAL .........................................................................................1

2.

FRONT FASCIA REMOVAL ................................................................................................2

3.

HARMONIC DAMPER DOWEL PIN INSTALLATION .........................................................3

4.

FUEL INJECTOR REPLACEMENT .....................................................................................4

5.

SUPERCHARGER MOUNTING PLATE INSTALLATION ...................................................5

6.

SUPERCHARGER INSTALLATION ...................................................................................8

7.

AIR INLET INSTALLATION .................................................................................................9

8.

CHARGE AIR COOLER / DISCHARGE ASSEMBLY INSTALLATION ................................11

9.

RESERVOIR AND WATER PUMP ASSEMBLY AND INSTALLATION ................................14

10.

CHARGE AIR COOLER RADIATOR INSTALLATION .........................................................15

11.

FUEL PUMP VOLTAGE BOOSTER INSTALLATION ..........................................................17

12.

REFLASH COMPUTER .......................................................................................................21

13.

FINAL ASSEMBLY AND CHECKING ...................................................................................22