Vortech 2009-2010 5.7L Hemi Cars (Charger, Challenger, 300C) User Manual

Page 27

P/N: 4CL020-015 v1.0, 12/02/2014

8. CHARGE AIR COOLER/DISCHARGE ASSEMBLY INSTALLATION, CONT’D

NOTE: To keep the vacuum hose from rubbing against

the accessory drive belt, it’s suggested to use

zip ties to hold the vacuum hose against the

1” bypass valve hose. (See Fig. 8-j)

Q. Verify that all of the discharge tubes are in place

& proceed to tighten all of the hose clamps. Make

any necessary adjustments to the tubes for proper

fitment. The hose clamps on the silicone coupler

connecting discharge tube B & discharge tube C

installed in a previous step must be tightened using

an 8mm socket, swivel joint & a long extension. The

hose clamps must be pushed towards the firewall

to make clearance for the windshield wiper arms.

Failure to do so will result in the windshield wiper

arms coming into contact with the hose clamps.

R. Locate the engine cover & modify it so the driver

side of the engine cover clears discharge tube

C & the passenger side of the cover clears the

charge air cooler. (See Figs. 8-k, 8-l)

N. Reconnect the IAT Sensor plug to the IAT sensor,

making sure the wire is clear of the cog belt. (See

Fig. 8-i)

O. Locate discharge tube A. Install the supplied

bypass valve & filter onto the welded barb using

the supplied 1” hose. Connect the supplied 5/32”

vacuum hose to the bypass valve & route under

the throttle body, across the driver’s side of the

engine, connecting the other end of the vacuum

hose to the previously installed MAP sensor block.

Use zip ties to secure the vacuum hose to the fuel

injector harness.

P. Place discharge tube A in between the charge air

cooler & supercharger outlet using the supplied

silicone couplers & hose clamps. The end of the

tube with the bends will go onto the supercharger

outlet. Be sure that the bypass valve is pointing

straight down towards the bottom of the vehicle,

making sure that it’s clear of the accessory drive

pulleys & belt.

Fig. 8-i

Fig. 8-j

Fig. 8-k

Fig. 8-l

IAT SENSOR PLUG