Vortech 2009-2010 5.7L Hemi Cars (Charger, Challenger, 300C) User Manual

Page 25

P/N: 4CL020-015 v1.0, 12/02/2014

CHARGE AIR COOLER/DISCHARGE ASSEMBLY INSTALLATION

A. Remove the screws securing the coil pack that’s

3rd from the front of the vehicle on the driver side.

Install the supplied discharge tube support bracket

on top of the coil pack, securing it to the engine

using the factory coil pack screws (See Fig. 8-a).

On the passenger side, repeat the same step but

use the 1st coil pack, closest to the front of the

vehicle.

B. Remove the upper alternator bolt & discard. It

will not be reused. Install the supplied bolt into

the upper alternator mount. Be sure to use the

provided washers.

C. Once the supplied bolt is in place, slide on the

supplied .155” spacer & thread on provided nut &

washer by hand. Do not tighten all the way. (See

Fig. 8-b)

D. Using a 15mm socket, remove the screw to the left

of the throttle body, directly above the thermostat

housing. Set screwaside as it will be reused.

E. Locate supplied charge air cooler support. Notice

the bottom of the charge air cooler support is slot-

ted (See Fig. 8-c). Slide the slotted section of the

charge air cooler support in between the .155”

spacer & washer closest to the nut previously

installed on the upper alternator mount. Once the

slotted section of the charge air cooler support is in

place, locate the 15mm screw previously removed

& install through the upper tab of the charge air

cooler support, threading the screw back into its

original location. (See Fig. 8-d)

F. Tighten 15mm screw & upper alternator mount

hardware. Place the charge air cooler on top of

the charge air cooler support.

Fig. 8-a

Fig. 8-b

Fig. 8-c

Fig. 8-d

.155” Spacer

Discharge Tube

Support Bracket