Sears LIFESTULER SYSTEM 40 831.15931 - Manual (Page 4)

ASSEMBLY
Assembly requires two people and will take about 4 hours. The following tools (not Included) are
required: two 8“ adjustable wrenches, a rubber mallet, a phllllps screwdriver and a standard
screwdriver. Grease and a small bowl of soapy water are also required. As you assemble the
cross training system, read each step and examine each drawing carefully. Make sure that all parts
are oriented as shown In the drawings. Refer to the PART IDENTIFICATION (ID) CHART accompa­
nying this owner's manual for help identifying the small parts used in assembiy. Due to the size and
weight of the cross training system, it shouid be assembled in the place where it will be used. Piace ali
parts of the cross training system in a cieared area and remove the packing materiais; do not dispose
of the packing materials untii the cross training system is compietely assembled.
1. Press a 2" X 2" Outer Cap (36) onto each end
of the Stabilizer (73),
Insert two 5/16" X 2 3/4" Carriage Bolts (35)
and a 5/16" X 2 1/2" Carriage Bolt (22) up
through the Stabilizer (73).
Insert two 5/16" X 2 1/2" Carriage Bolts (22) up
through the Base (69). Slide the*end of the
Base over the two 5/16" x 2 3/4" Carriage
Bolts (35) in the Stabilizer (73).
2. Slide the Rear Upright (74) over the two
5/16" X 2 3/4" Carriage Bolts (35) in the
Stabilizer (73) and Base (69). Make sure that
the Rear Upright is turned so the pedal axles
are on the indicated side. Attach the Rear
Upright with two 5/16" Nylock Nuts (4). Do not
fully tighten the Nylock Nuts yet.
3. Slide the end of the Brace (56) that has an
oblong hole in it over the 5/16" x 2 1/2"
Carriage Bolt (22) in the Stabilizer (73). Attach
the Brace with a 5/16" Nylock Nut (4). Do not
fully tighten the Nylock Nut yet.
Attach the other end of the Brace (56) to the
Rear Upright (74) with a 5/16" x 2 1/2* Bolt
(20), 5/16" Washer (10) and 5/16" Nylock Nut
(4).
Tighten all Nylock Nuts used In assembly
steps 1-3.