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Top Flite TOPA0305 Part 1 User Manual

Page 31

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16. If you will be adding the optional lighting kit,

route the wiring through the holes you drilled in the
ribs. The red

light

cover

goes in the left tip, and the

green

light

cover

goes in the right tip. If you have

purchased the strobe lights in addition to the Top

Flite Lighting Kit, route those wires too. Cut a hole
in the center section sheeting ahead of the main

spar for the wires and connectors to exit the wing.

17. Separate the wing panels and remove the

servo cords and air lines but leave the tip light

wires in both outer wing panels.

18. Sand the bottom of the outer wing panels

with a bar sander and 150-grit sandpaper

so

the

spars, landing gear and servo rails blend to the
shape of the ribs.

Sheet the bottom

of the wing

panels

1. If you have not already done

so,

make the

forward and aft bottom wing skins the same way
you made the top wing skins on page 21.

2. Use a ballpoint pen to mark the top

sheeting over ribs

W14,

W9

and W4 at the leading

and trailing edges.

3. Test fit the die-cut 1/8" balsa wing cradles

W14C, W9C and W4C on the top of the wing,
aligning them with the marks you made. Sand
away any slivers or slight die-cutting irregularities

until the cradles match the contour of the wing.

4.

Glue the die-cut 1/8" balsa feet to the

cradles. Apply one drop of thick or medium CA
near the front and rear of each cradle and tack glue

them to the top wing sheeting in their proper

locations. You only need enough glue to hold the

cradles to the wing

so

they won't fall off when you

turn it upside down.

I

5. Place the wing on your workbench so it is

resting on the cradles. Trim the

stoppers

on the

cradles

so

the trailing edge of the bottom sheeting

aligns with the trailing edge of the top sheeting and
the front edge of the sheeting

ends

at the center of

the spar (the same way as the top sheeting).

6. Glue the aft bottom skin to the wing. Use

T-pins or weights to hold the skin in place until the
glue dries. Caution:

Do

not add too much weight

because this may bow the wing.

7. Test fit, trim, then glue the forward outer

skin to the wing panel. Just the same as the top
forward outer skin, the wood grain should be
parallel to the leading edge of the wing panel.

8. Use the remainder of the 3/32"

x

6"

x 30"

balsa sheet you used for the forward inner top skin

to make a forward inner bottom skin. Test fit, then
glue the skin to the wing panel.

9.

After the glue dries remove any T-pins you

may have used and take the weights off the wing
panel. Trim all the sheeting

so

it is even with the tip

and root ribs and the leading and trailing edges of

the wing.

10. If you are installing fixed landing gear, use

the plans as a guide to poke holes through the
wing skin with a pin until you locate the groove in
the landing gear rail. Remove a strip of balsa from
the groove just long enough to accept the landing

gear wire. Use the nylon straps as a template to

mark holes in the sheeting for the #2

x 3/8" screws.

Drill 1/16" holes at the marks and Test fit the
landing gear to the wing with the straps and screws
as shown on the plan. Remove the landing gear.

Note: The nylon straps should be inset into the
balsa skin

so

that they are secured to the

basswood landing rail.

11. Set the right wing panel aside and sheet the

bottom

of

the left wing panel the same way.

Beech Fact: Beech also manufactures jet aircraft

including the 400A/400T

Beechjet (their only

production turbo fan, purchased from Mitsubishi in

1986

and fitted with a new Beech interior and larger

fuel capacity); and a few turboprops including the

Model 1300 Airliner, Model 1900D and the Model
1900C; and of course, the Model 2000/2000A

Starship

featuring a canard front wing, pusher turboprop
engines and composite construction.

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