Sonics X-Press Integrated Welder - Manual (Page 24)

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I N S T R U C T I O N M A N U A L • M O D E L X - P R E S S
23
Component Foot-Lbs. Newton-Meters
Converter / Booster 25 - 35 34-47
Booster / Horn 25 - 35 34-47
Stud 45 61
Tips 25 - 35 34-47
5. Using the 3/16" (4.7 mm) T-handle wrench provided, loosen (turn
counterclockwise) the two cap screws on the hinged converter housing
and open the door.
6. Place the converter / booster / horn assembly (stack) in the housing with
the horn facing down. Fit the male brass button on the top of the converter
into the female brass fitting in the bottom of the contact block assembly
housing, and gently push the assembly up and in so that the booster
mounting ring rests on the lower support ridge.
7. Close the converter housing door and tighten (turn clockwise) the two
socket head cap screws until they are snug. Do not tighten the horn to the
booster using the door as a clamp. Hand-forcing the horn on and off in
this manner can twist wires in the converter and cause a failure. If the horn
is not correctly oriented to the part, re-position the stack assembly by
loosening the converter housing cover and rotating the stack.
RECOMMENDED TORQUE REQUIREMENTS
NOTE: If you do not close
the housing door once the
assembly is in place, the
assembly can fall out.
Never tighten the horn to
the booster using the
housing door as the upper
wrench as this may cause
damage to the booster
and/or converter.
CONVERTER / BOOSTER /
HORN ASSEMBLY
NOTE: When performing
any of the operations
described on this page and
pages 24-25, DO NOT turn
on the press.
BRASS BUTTON
BOOSTER RING
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