Hardy HI 6600 Series Modular Sensor System - Manual (Page 6)

HI 6600 Series Modular Sensor System User Guide
Page | 6
Troubleshooting ............................................................................................................................ 84
Assembly Notes, Warnings & Cautions ....................................................................................... 84
Updating Instrument Firmware ........................................................................................... 85
Information Page ............................................................................................................... 85
Indicator Lights Summary .............................................................................................. 86
Common Error Messages .......................................................................................................... 87
Diagnostics ............................................................................................................................ 87
Trouble Shooting Using Integrated Technician (IT
®
) ............................................................. 87
Stability Test ALL ............................................................................................................. 88
PASS/FAIL and Stability Test ............................................................................................. 88
WAVERSAVER TEST .................................................................................................... 88
Weight and Voltage ALL ............................................................................................... 88
RTZ (Return to Zero) Test .................................................................................................... 89
IT Test .............................................................................................................................. 89
General Troubleshooting Flow Chart Index .................................................................................. 91
A - Electrical and Mechanical Review .......................................................................................... 92
A1. Checking for Unstable Components in a Weighing System ......................................................... 93
B. Guidelines for Electrical, Mechanical or Configuration Issues ................................................... 94
B1 - Guidelines to Verify Electrical Installation ............................................................................. 95
B2 - Guidelines to Verify Mechanical Installation .......................................................................... 96
B3 - Verify Configuration/Filter Settings to Improve Stability ......................................................... 97
C - Integrated Technician and Stability Test Overview .................................................................... 98
E Non-Return to Zero (System with IT Summing Card.) ................................................................. 99
F. Verify Individual Load Sensor Millivolt Output readings ......................................................... 100
G- Calibration Errors During Calibration .................................................................................. 101
H. Mechanical Installation ...................................................................................................... 102
J- Electrical Inspection ........................................................................................................... 103
K - Installation Check Points .................................................................................................... 104
M. Weight Processor’s Optional Front Display Blank or Locked .................................................... 105
Tests and Diagnostics .............................................................................................................. 106
Diagnostic testing from the Optional Front Panel ................................................................ 106
Parameters ........................................................................................................................... 107
System and Load Cell Tests ...................................................................................................... 108
Overview of Typical Load Cell System ............................................................................... 108
INTEGRATED TECHNICIAN ................................................................................................ 109
Stability Test .................................................................................................................. 109
Running the Stability Test from the Web Interface ........................................................... 110
Running the Stability Test from the Optional Front Panel ................................................. 110
Weight and Voltage Tests ................................................................................................ 111
Weight and Voltage Test from the Web interface .............................................................. 111
Running the IT test from the Optional Front Panel .......................................................... 111
Appendix A ................................................................................................................................. 113
Communications I/O Table ......................................................................................................... 113
I/O Tables for Communications to PLCs ..................................................................................... 113
OUTPUT Table Description .................................................................................................... 114
Portion of the OUTPUT table used for the Hardy Gateway Module (HGM) ............... 114
Portion of the OUTPUT table used for Weigh Processing Modules (WPMs) ............. 114
INPUT Table Description ........................................................................................................ 114
Portion of the INPUT table used for the Hardy Gateway Module (HGM) ................... 114