WEATHER GUARD Model 96901-3-01 Swing Door Conversion Kit - Manual (Page 2)

2
INSTALLATION INSTRUCTIONS
STEP 1: Attach Hinges to Driver Side Panel using six
(6) #8-32 x 1/2" Machine Screws and #8-32 Nylon Lock
Nuts from the bolt kit supplied.
NOTE: Not all mounting holes will be used on the
vertical sides of either of the panels. Extra mounting
holes are for the non-swing door option for this
Bulkhead.
STEP 2: Attach Center Door Panel to
Hinge/Driver Panel using eight (8) #8-32
x 1/2" Machine Screws and #8-32 Nylon
Lock Nuts from the bolt kit supplied with
the 86555 Hinge Kit.
NOTE: The tops of the Driver Side
Panel and the Center Door Panel should
be even and the bottoms will be
uneven.
STEP 3: Cut Weatherstripping into
three (3) 3" sections. Remove adhesive
backing and to channel at top,
bottom and above door latch cut-out on
dirver’s side of door.
NOTE: Not all mounting holes will be
used on the vertical sides of either of the
panels. Extra mounting holes are for the
non-swing door option available for this
Bulkhead.
STEP 4: Attach the Door Handle Assembly to
the Center Panel by passing the Locking Handle
through the opening in the Center Panel. Attach
the Cam Paddle and the Non-Locking Handle on
the other side of the Center Panel. Using two (2)
10-24 x 3/4" Machine Screws and 10-24 Nylon
Lock Nuts (from the bolt kit supplied with the
86555 Hinge Kit).
STEP 5: Adjust Cam on Handle Assembly so it
rests on the rear edge of the slot in the Passenger
Side Panel. In this position, tighten the Allen Head
Set Screw with the Allen wrench provided.
Part No. 24-0310 REV. C ECN 5305 04/13