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Tweco 400 TS Arcmaster User Manual

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43

10.03 Power Source Problems

Description

Possible

Cause

Remedy

1 The welding arc

cannot be
established.

A

B

The Primary supply voltage has
not been switched on.

The Welding Power Source
switch is switched off.

A

B

Switch on the Primary
supply voltage.

Switch on the Welding
Power Source.

C Loose connections internally.

C Have an accredited Thermal Arc

Service Agent repair
the connection.

2 Maximum

output

welding current
cannot be achieved
with nominal Mains
supply voltage.

Defective control circuit.

Have an accredited Thermal Arc
Service Agent repair the
connection.

3 Welding

current

reduces when
welding.

A

B

C

D

E

Loose welding cable
connections.

Incorrect welding cable size.

Improper input connections.


Poor electrode condition.

Wrong welding polarity.

A

B

C

D

E

Tighten all welding cable
connections.

Use proper size and type
of cable.

Refer to Section 3.03.01 -
Electrical Input Requirements.

Replace electrode.

Verify output torch connections.

4 No gas flow when

the torch trigger
switch is depressed.

A
B

Gas hose is cut.
Gas passage contains impurities.

A

B

Replace gas hose.

Disconnect gas hose from the rear
of Power Source then raise gas
pressure and blow out impurities.

C Gas regulator turned off.

C Turn gas regulator on.

D Torch trigger switch lead is

disconnected or switch/cable
is faulty.

D Reconnect lead or repair faulty

switch/cable.