Appendix 2: gas control and torch valve schematic, Ultra-cut 100, Ultracut gcm 2010 gas control – Tweco 100 Ultra-Cut User Manual
Page 122: Solenoid locations, Encoder w/sw
APPENDIX
A-2
Manual 0-4748
ULTRA-CUT 100
APPENDIX 2: Gas Control and Torch Valve Schematic
Art # A-07200
5
5
4
4
3
D
C
B
A
(16)
(17)
(18)
(19)
(20)
(21)
(29)
(30)
(31)
(32)
(28)
(33)
120 VAC
(60)
(61)
(61)
(61)
(61)
(1)
(9)
(7)
(6)
(5)
(4)
(3)
(10)
(14)
(13)
(67)
(66)
(65)
(64)
(63)
(62)
(22)
(23)
(24)
(25)
(26)
(27)
(34)
(35)
(36)
(37)
(37)
(37)
(38)
(39)
(59)
(50)
(51)
(53)
(52)
120 VAC to SOLENOIDS
120 VAC to BOARD POWER
24 VAC
(56)
24 VAC RET
(57)
(54)
(54)
(54)
(54)
)
8
5
(
+
P
O
T
S
-
E
(58))
8
5
(
+
P
O
T
S
-
E
)
8
5
(
+
P
O
T
S
-
E
(58))
8
5
(
+
P
O
T
S
-
E
)
8
5
(
+
P
O
T
S
-
E
(58))
8
5
(
+
P
O
T
S
-
E
)
8
5
(
+
P
O
T
S
-
E
(58))
8
5
(
+
P
O
T
S
-
E
E-STOP -
Shield
(8)
(8)
(8)
(8)
(8)
(8)
(15)
(55)
PLASMA ENABLE -
PLASMA ENABLE -
PLASMA ENABLE +
120 VAC
120 VAC RET
+5VDC
120 VAC
120 VAC RET
24 VAC RET
24 VAC
15 VDC RET
+15 VDC
RUN
TEST
SET PREFLOW
SET CUTFLOW
O2 - AIR
O2 - O2
H35 - N2
F5 - N2
AIR - AIR
N2 - H2O
N2 - N2
ENCODER
IN-CIRCUIT SERIAL
PROGRAMMING
ENCODER w/SW
A
B
FLOW
PRESSURE
DISABLE
F1 0.125A SOL1
F2 0.125A SOL2
F3 0.125A SOL3
F4 0.125A SOL4
F5 0.125A SOL5
F6 0.125A SOL6
F7 0.125A SOL7
F8 0.125A SOL8
F9 0.125A SOL9
F10 0.125A SOL10
F11 0.125A SOL11
F12 0.125A SOL12
F13 0.125A SOL13
F14 0.250A SOL14 *
F15 0.250A SOL15 *
F16 0.125A SOL16
F17 0.125A SOL17
F18 1A ( 120 VAC to Solenoids)
F19 1A ( 120 VAC to Low Voltage Power Supply)
F20 1A ( to E-Stop Relay)
* 19X2219_AG and earlier F14 & 15 are 0.125A
1
AIR
2
N2
3
O2
4
H35
5
F5
6
AIR
7
N2
8
AIR
9
N2
10
O2
SOLENOID MANIFOLD (from rear)
FRONT PANEL (rear)
17
11
12
13
SOLENOID LOCATIONS
ULTRACUT GCM 2010 GAS CONTROL
POWER SUPPLY
PLASMA <
SHIELD <
PREFLOW <
FERRITE
CORE
Safety Gnd
(low freq)
RF Gnd
(Shield)
ENABLE
PS3
PS4
Shield
Flow
Shield
Press
Plasma
Precharge
/ Bypass
H2O
Shield
FIBER-
OPTIC
To CCM
U36
U35
SOL11
SOL11
F20 1A
F20 1A
J11
10 PIN
J11
10 PIN
1
2
3
4
5
6
7
8
9
10
SOL5
SOL5
J5
16 PIN
J5
16 PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
15
J55
J55
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
J12
18 PIN
J12
18 PIN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
17
16
15
19
20
18
J7
5 PIN
J7
5 PIN
1
2
3
4
5
+
-
PLASMA ENABLE
+
-
PLASMA ENABLE
1
2
5
4
SW6
PLASMA ENABLE
SW6
PLASMA ENABLE
2
1
3
SOL10
SOL10
F18 1A
F18 1A
SOL4
SOL4
J3
J3
1
2
3
SW7
SHIELD FLOW / PRESSURE
SW7
SHIELD FLOW / PRESSURE
2
1
3
D13
GREEN
D13
GREEN
SOL9
SOL9
SW2
GAS
SW2
GAS
A
1
2
3
4
5
6
7
SOL1
SOL1
SOL3
SOL3
J9
J9
1
2
3
4
5
6
J16
J16
1
2
3
4
5
6
D25
GREEN
D25
GREEN
SOL8
SOL8
+
-
E-STOP
+
-
E-STOP
1
2
5
4
E-STOP
E-STOP
SOL2
SOL2
J56
J56
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
SW3
MODE
SW3
MODE
A
1
2
3
4
J10
J10
1
2
3
4
5
6
SOL7
SOL7
F19 1A
F19 1A
J1
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
18
17
16
15
SOL12
SOL12
SOL6
SOL6