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04 options and accessories, 04 options and accessories -2 – Tweco 6000 Cutting Systems User Manual

Page 16

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INTRODUCTION

2-2

Manual 0-2689

3. Torch Ratings

Ambient

Temperature

104° F

(40° C)

Duty Cycle

100% @ 300 Amps @ 0.5 gpm

(1.89 lpm) Coolant Flow Rate

Maximum Current

300 Amps

Voltage (V

peak

)

500V

Arc Striking Voltage

12 kV

Torch Ratings

4. Cutting Range

• Production speed cutting:

3/4 inch (19 mm) at 150A

1 inch (25.4 mm) at 300A

• Maximum capacity when edge starting:

2 inch (50.8 mm)

5. Pierce Rating

3/4 inch (19 mm) at 150A

1 inch (25.4 mm) at 300A

6. Transfer Distance

3/8 inch (10 mm)

7. Torch Parts

Gas Distributor, Electrode, Tip, Shield Cup Body,
End Cap

8. Plasma Gas Requirements

a. Plasma Gas:

Compressed Air, Oxygen (O2),

Nitrogen (N2), or Argon/Hydrogen (Ar/H2)

b. Pressure:

65 to 75 psi (4.5 to 5.2 bar)

CAUTION

Maximum input gas pressure must not exceed 125
psi (8.6 bar)

c. Cold Flow

Cutting: 65 to 75 scfh (30.7 to 35.4 lpm)

scfh = standard cubic feet per hour

NOTE

Cold flow is measured before the main arc is acti-
vated. When pressure is set correctly the plasma
gas flow rate is significantly lower when the arc is
initiated.

9. Secondary Gas Requirements

a. Secondary Gas:

Compressed Air, Carbon Di-

oxide (CO

2

) or Nitrogen (N2)

b. Pressure:

65 to 85 psi (4.5 to 5.9 bar)

CAUTION

Maximum input gas pressure must not exceed 125
psi (8.6 bar)

c. Flow: Cutting: 220 scfh (103 lpm)

scfh = standard cubic feet per hour

10. Secondary Water Requirements

a. Water Source (See Notes):

Clean drinking

quality tap water can be used as a secondary

b. Water Pressure:

Minimum 50 psi (3.5 bar)

c. Water Flow: Cutting: 6 - 8 gph (35 - 47 lph)

NOTES

Tap water should only be used as a secondary on
machine torches.

The tap water source does not need to be deionized,
but in water systems with extremely high mineral
content a water softener is recommended.

Tap water with high levels of particulate matter
must be filtered.

11. Weight (without leads)

1.0 lb (0.45 kg)

B. Torch Supply Leads

The following applies to the Torch Supply Leads only:

The Torch Supply Leads are made up of individual hoses
and cables. The Torch Supply Leads are part of the sys-
tem to interface the Master Power Supply to the Arc
Starter Box. The Torch Supply Leads are available to ex-
tend the Arc Starter Box from the Power Supply up to
125 ft (38.1 m).

2.04 Options And Accessories

These items can be used to customize a standard system
for a particular application or to further enhance perfor-
mance (refer to Section 6 for ordering information).

• Spare Parts Kits

Kits contain replacement front-end torch parts and
tools. Spare parts kits are available for air, oxygen
(O2), and multi-gas cutting.