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Resistor removal – Bird Technologies 8630B Series User Manual

Page 47

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Maintenance

31

proper place. If the resistor seems to be loose, refer to the

procedure for the replacement of fractured resistors or damaged

internal parts below for instructions on how to tighten the resistor

fitting.

3. If damaged, replace the inner flow tube. If undamaged, place the

original flow tube inside the resistor and lower it until it reaches

the resistor fitting. Gently work and twist the inner flow tube until

it seats in the bottom of the resistor fitting.

4. Place the resistor ground cap on the exposed end of the resistor,

and press it into place. Slide the O-Ring down the inner flow tube

until it rests on the end of the resistor.

5. Slide the retainer sleeve down the inner flow tube until it rests on

the O-Ring, ensuring that the end of the retainer sleeve with the

larger inside diameter goes on first.

6. Check the O-Ring inlet seal to see that it is properly seated in its

groove in the inside of the water chamber subassembly.

Note: Normally, the water chamber will not have been dismounted. Be
sure the screws are removed from the flange connecting the outer
conductor assembly.

7. Place the resistor housing through the front panel opening, and

into the water chamber. Gently turn the housing clockwise to

thread it on, eventually bottoming it in its original position.

8. Reverse the procedure of the RF Load Dismounting paragraph, to

restore the original condition. Do not replace the top panel until

after this section is completed.

9. Check the DC resistance between the outer and inner conductors;

it should be approximately 50 ohms. Refer to the Measure DC

Resistance section, and Figure 7.

10. If the resistance check passes, fill the unit with coolant,

performing the flush out procedures of the RF Load Dismounting

section, and check for leaks.

Note: After the completion of this or any of the resistor repair
procedures, perform a 10 kW test on the ac line power. Perform this test
with the Moduload unit in operation for at least one-half hour, and check
the DC resistance before RF load use.

Replacement of Fractured Resistor or Damaged Internal Parts

Resistor Removal

The load should already be disassembled to the point of the Resistor
Removal section, step 5.