Rockwell Automation SA3100 Diag,Troublesht,Startup,Guide - Manual (Page 3)

Table of Contents I
C
ONTENTS
Chapter 1 Introduction
1.1
Related Publications ........................................................................................ 1-1
1.2 Typographical Conventions ............................................................................. 1-5
Chapter 2 Diagnostics and Troubleshooting
2.1
Definition of Terms Used in Diagnostics and Troubleshooting ........................ 2-1
2.2 Power-up Diagnostics in the UDC Module and PMI Regulator ....................... 2-3
2.3 Interlock Tests ................................................................................................. 2-3
2.4 Run-time Diagnostics ...................................................................................... 2-4
2.4.1 Drive Faults ........................................................................................... 2-4
2.4.1.1 How the System Reacts to Drive Faults ................................. 2-4
2.4.1.2 MCR Output Control ............................................................... 2-5
2.4.2 Drive Warnings...................................................................................... 2-6
2.4.3 How to Clear the Drive Fault and Drive Warning Registers .................. 2-6
2.5 Internal DC Bus Diagnostics............................................................................ 2-7
2.5.1 DC Bus Monitoring During Bridge Test Mode ....................................... 2-7
2.5.2 DC Bus Monitoring During Torque Minor Loop Mode ........................... 2-7
Chapter 3 PMI Regulator Operating Modes
3.1
Idle Mode ......................................................................................................... 3-4
3.2 Bridge Test Mode ............................................................................................ 3-4
3.3 PMI Tuning Mode (Automatic Gain Calculation) ............................................. 3-8
3.4 Run Mode ........................................................................................................ 3-8
Chapter 4 Installation and Start-Up Guidelines
4.1
Using the AutoMax Programming Executive to Access the Rack ................... 4-1
4.2 Environmental Requirements .......................................................................... 4-2
4.3 Installing the Motor .......................................................................................... 4-3
4.4 Installing the Drive ........................................................................................... 4-3
4.4.1 Enclosed Drives ................................................................................... 4-3
4.4.2 Open Chassis Drives............................................................................. 4-3
4.5 Wiring the Drive ............................................................................................... 4-3
4.6 Basic Drive Interconnections ........................................................................... 4-3
4.7 Drive Inspection and Start-up Guidelines ........................................................ 4-4
4.7.1 What To Do After Unexpected Test Results ......................................... 4-4
4.7.2 Recommended Test Equipment............................................................ 4-5
4.7.3 Physically Inspecting the Drive.............................................................. 4-6
4.7.4 Physically Inspecting the Motor............................................................. 4-6
4.7.5 Checking the Installation with Power Off............................................... 4-6
4.7.6 Testing AC Input Power Modules with AC Power On ........................... 4-8
4.7.7 Testing DC Bus Supplies and DC Input Power Modules ...................... 4-9
4.7.7.1 Checking the DC Bus Supply.................................................. 4-9
4.7.7.2 Testing DC Input Power Modules with DC Power On............. 4-9