Rockwell Automation 8000 Series TMR System - Manual (Page 10)

OPERATOR AND MAINTENANCE MANUAL
D o c N o 5 5 2 8 6 4 P a g e v i i i
I s s u e 0 2 J u n e 2 0 0 4
TABLE OF CONTENTS
1. INTRODUCTION ............................................................................................ 1
1.1 MAINTAINING SAFETY ............................................................................ 1
1.2 OPERATION AND MAINTENANCE PLAN................................................ 1
1.3 PLANNED MAINTENANCE....................................................................... 1
1.4 FIELD DEVICE MAINTENANCE ............................................................... 2
1.5 MODULE FAULT HANDLING.................................................................... 2
1.6 MONITORING............................................................................................ 3
1.7 DIAGNOSTIC ACCESS............................................................................. 3
1.8 MODULE REPLACEMENT CONFIGURATION ........................................ 4
1.9 INPUT AND OUTPUT FORCING .............................................................. 5
1.10 MAINTENANCE OVERRIDES................................................................... 6
2. OPERATION ................................................................................................... 7
3. MAINTENANCE .............................................................................................. 8
3.1 MODULE MAINTENANCE REQUIREMENTS .......................................... 9
4. MODULE STATUS INDICATORS ................................................................ 10
4.1 8000 SERIES TMR PROCESSOR .......................................................... 10
4.2 8000 SERIES TMR INTERFACE............................................................. 11
4.3 8000 SERIES TMR COMMUNICATIONS INTERFACE .......................... 11
4.4 8000 SERIES I/O MODULES .................................................................. 12
5. FAULT FINDING ........................................................................................... 13
5.1 FAULT DETECTION .................................................................................... 14
5.2 FAULT ANNUNCIATION ......................................................................... 15
5.3 FAULT FINDING TECHNIQUES ............................................................. 15
5.4 CLEARING FAULTS................................................................................ 16
6. SYSTEM DIAGNOSTICS.............................................................................. 17
6.1 TEMPERATURE ALARMS ...................................................................... 17
6.2 POWER SUPPLY UNIT........................................................................... 17
6.3 FEED FAILURE ....................................................................................... 17
7. MODULE REPLACEMENT........................................................................... 18
7.1 MODULE EJECTOR LEVERS AND KEY................................................ 18
7.2 MODULE RETURNS POLICY ................................................................. 18
7.3 TMR INTERFACE MODULE REPLACEMENT ....................................... 19
7.4 ACTIVE/STANDBY CHANGEOVER ....................................................... 19
7.5 COMPANION SLOT MODULE REPLACEMENT .................................... 20
7.6 SMARTSLOT (VERSION 2) REPLACEMENT ........................................ 21
8. RESTART PROCEDURE ............................................................................. 22
8.1 INTRODUCTION ..................................................................................... 22
8.2 POWER UP PROCEDURE ..................................................................... 22
8.3 8000 SERIES CABINET .......................................................................... 22
8.4 FINAL ....................................................................................................... 23