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Rod operated switch installation, Handle installation, Cutting connecting rod – Rockwell Automation 1494U-D30_D60_D100 Universal Disconnect Switch Installation Instructions (30A, 60A, 100A) User Manual

Page 3: Connecting rod installation

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Handle Installation

1

Rod Operated Switch Installation

1

Install gasket.

2

Install spring bracket and handle.

30 - 40 lb-in

Spring
Bracket

3

Install defeater lever.

7 - 11 lb-in

Defeater
Lever

Cutting Connecting Rod

2

1

Measure working depth of enclosure.

2

Measure, mark and cut connecting rod.

3

Remove burrs.

N

Enclosure

Working Depth

(Inside Flange

of Enclosure to

Mounting Plate)

Mounting

Plate

N

minus 3"

Connecting Rod Installation

3

1

Verify that disconnect switch and handle are in “OFF” position
(Switch blades will be visible).

Drive Bar

2

Rotate connecting rod
into drive bar (11) full
turns.

2

6-1/2”

30A - 60A - 100A Disconnect Switches

Enclosure Working Depth “N”

Min.

19”

Max.

1494U-R1

Connecting Rod

Align threaded rod
toward handle and,
if needed, rotate
counterclockwise
until ears engage the
primary link slots.

3

4

For enclosures with a working depth greater than 19”
but less than 23”, use connecting rod kit 1494V-RA4.

PN-224754
DIR 10001182729 (Version 01)

See steps and for final rod alignment.

2

3

2

4

Ensure that the handle is
in the full “OFF” position.

(3)