Chapter 5: troubleshooting guide, Troubleshooting guide, Chapter 5 – Rockwell Automation 1000 Safety Lockout System User Manual
Page 25: Chapter

1
Publication 1000-UM001B-US-P - July 2000
Chapter
5
Troubleshooting Guide
Troubleshooting Guide
Table 5.A SLS Box
Problem
Component
Possible Cause
Check
Suggested Action
Repairable?
•
Low voltage on
secondary
•
Low voltage on
primary
Control
transformer
Loose
connections,
System voltage
Primary wired for proper
voltage
Replace if nothing suspicious
found.
No
High voltage on
secondary
Primary wired
wrong
Voltage on input
Replace if nothing suspicious
found.
No
Blown fuse
indicated
Primary fuses
Overload or short
in CCT
For correct wiring or
fault in control circuit
Replace CCT if necessary and
install correct size fuse as
shown on the wiring diagram.
—
Blown fuse
indicated
Secondary fuse
Overload or short
in CCT
For correct wiring or
fault in control circuit
Replace CCT if necessary and
install correct size fuse as
shown on the wiring diagram.
—
Low DC voltage on
load side
Power supply
Overload, low
voltage on AC
side
Adjust output voltage,
Check CCT voltage
output.
Replace if defective.
No
Does not pick up
Contactor
Low voltage
Control voltage
—
—
Open coil
Flash light coil
Replace entire assembled
contactor.
No
Open in coil
circuit
Entire coil circuit
—
—
Foreign material
jam
—
Replace entire assembled
contactor.
No
Does not drop out
Welded contact
or foreign
material jam
Coil voltage must be
zero.
Replace entire assembled
contactor.
No
Continuity or
non-operation
Auxiliary contacts
—
Resistance of contacts
with wires removed
Auxiliary contacts are locked
on the contactor replace entire
assembled device.
No
Safety contacts
between terminal
#13 and #14 will
not close and there
is no voltage on
load side of
contactor and IC
auxiliary is closed
VSR
Bad relay
Refer to VSR literature
and LEDs on front of
VSR for status.
Replace VSR.
No