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Pl d/category 3 performance definition, Stop category definitions – Rockwell Automation 20C-DG01 PowerFlex 700H AC Drive Safe Torque Off Option User Manual

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Rockwell Automation Publication 20C-UM001B-EN-P - June 2011

Chapter 1 Overview

PL d/Category 3
Performance Definition

To achieve PL d/category 3 according to EN ISO 13849-1, the safety-related
parts have to be designed such that:

• the safety-related parts of machine control systems and/or their protective

equipment, as well as their components, shall be designed, constructed,
selected, assembled, and combined in accordance with relevant standards
so that they can withstand expected conditions.

• well tried safety principles shall be applied.
• a single fault in any of its parts does not lead to a loss of safety function.
• some but not all faults will be detected.
• the accumulation of undetected faults can lead to loss of safety function.
• short circuits in the external wiring of the safety inputs is not one of the

faults that can be detected by the system, therefore, according to
EN ISO 13849-2, these cables must be installed so as to be protected
against external damage by cable ducting or armor.

• whenever reasonably practical a single fault shall be detected at or before

the next demand of the safety function.

• the average diagnostic coverage of the safety-related parts of the control

system shall be low to medium.

• the mean time to dangerous failure of each of the redundant channels shall

be medium to high.

Stop Category Definitions

The selection of a stop category for each stop function must be determined by a
risk assessment.

• Stop Category 0 is achieved with immediate removal of power to the actuator,

resulting in an uncontrolled coast to stop. See “Description of Operation”
Example 1 on page

17

.

• Stop Category 1 is achieved with power available to the machine actuators to

achieve the stop. Power is removed from the actuators when the stop is
achieved. See “Description of Operation” Example 2 on page

18

.

IMPORTANT

When designing the machine application, timing and distance should be
considered for a coast to stop (Stop Category 0 or Safe Torque Off). For
more information regarding stop categories, refer to EN 60204-1.

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