Synergy 8022-X - Jeep JK Synergy Stage 2 Suspension System - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
PPM-8022 / PPM-8042 JEEP JK SYNERGY STAGE 2 SUSPENSION SYSTEM
GENERAL NOTES:
• These instructions are also available on our website; www.synergymfg.com. Check
the website before you begin for any updated instructions and additional photos for
your reference.
• The installation of this suspension kit requires drilling a 3/8” hole on the front axle coil
buckets and a 1/2” hole in the front and rear sway bar.
• Installation requires trimming of the rear track bar bracket and shock brackets with
ether a grinder with a cut off wheel or sawz-all.
• You will need basic hand tools, a drill with 3/8” and 1/2” drill bits, a grinder with cut
off wheel or sawz-all, floor jack or automobile lift, and two sturdy jack stands to
complete this installation.
• A list of additional components that can be added to this kit are available on our
website. These components can be purchased and installed at a later date. Each
component has instructions for installation.
• For Non-Rubicon models, we recommend installation of PPM-8077 - JK Front
Sway Bar Quick Disconnect Kit for removal of front sway bar links to increase
suspension articulation while off road.
• The stock tires and wheels will not fit once the suspension system is installed due to the
draglink tie rod end and rear sway bar link interference. Wheels with less offset or wheel
spacers must be used.
• We recommend that you upgrade to conventional double cardon CV style drive shafts
during or soon after the suspension installation. The large diameter front drive shaft will
rub on the automatic transmission pan and the CV boots will tear prematurely due to the
increased operating angle caused by the suspension lift, especially 2 door rear drive shafts
and 2 or 4 door front drive shafts.
1. Unpack the suspension components from boxes; verify that all parts have arrived,
intact and in good condition.
Synergy Stage 2 Parts List
PPM-8051 - Front Lower Control Arms (Pair)
PPM-8052 - Rear Lower Control Arms (Pair)
PPM-8063-XX - Front Coil Springs (Pair)
PPM-8064-XX - Rear Coil Springs (Pair)
PPM-8059 - JK Front Sway Bar Links (Pair)
PPM-8060 - JK Rear Sway Bar Links (Pair)
PPM-80XX - Front Bump Stop Spacers (Pair)
PPM-80XX - Rear Bump Stop Spacers (Pair)
PPM-8055 - Front Track Bar Bracket