Synergy 8023-X - Jeep JK Synergy Stage 3 Suspension System - Manual (Page 5)

• Remove the existing upper control arms. The exhaust on the passenger side frame
mount prevents the bolt from being removed in one piece. You will have to cut
the head of the bolt off to remove the bolt. A sawzall or grinder with a cut off
wheel works well. A new factory bolt is provided, reuse the factory nut.
• Install the new control arms with the flex joint at the frame end and the adjustable
end at the axle. Position the arm with the pinch bolt and the grease zerk in the
flex joint on the bottom of the control arm. Reuse the factory mounting bolts.
• Hand tighten the control arm bolts, wait until the end of the installation and the
jeep is sitting at ride height before you torque these bolts.
7. INSTALL TRACK BAR RELOCATION BRACKET
• Position the new track bar relocation bracket over the stock track bar bracket as
shown in Figure 7-1. Secure the bracket to the axle using the supplied 9/16 x 3”
bolt and spacer, the spacer goes where the track bar was located in the stock
bracket. There are 3 cylindrical spacers included with this kit, use the shorter one
for this step. Use a washer under the head of the bolt and under the toplock nut.
Do not tighten this nut at this time; wait until all the other hardware is installed.
See Figure 7-2.
Figure 7-1 Figure 7-2
• Install the (2) 3/8 x 1” bolts in the track bar relocation bracket on either side of the
9/16” bolt, use a flat washer under the bolt head and under the nut, then secure
with a toplock nut.
• Install one of the 1.5” long spacers between the stock sway bar tab and the side of
the track bar relocation bracket in the lower hole with a ½ x 3” bolt and top-lock
nut; use a washer under the bolt head and nut. See Figure 7-3
Figure 7-3