Synergy 8023-X - Jeep JK Synergy Stage 3 Suspension System - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
PPM-8023 / PPM-8043 JEEP JK SYNERGY STAGE 3
SUSPENSION SYSTEM
Version 1
GENERAL NOTES:
• These instructions are also available on our website; www.synergymfg.com.
Check the website before you begin for any updated instructions and additional
photos for your reference.
• The installation of this suspension kit requires drilling a 3/8” hole on the front
axle coil buckets and a 1/2” hole in the front and rear sway bars.
• Installation requires trimming of the rear track bar bracket and shock brackets
with either a grinder with a cut off wheel or sawzall.
• You will need basic hand tools, a drill with 3/8” and 1/2” drill bits, a grinder with
cut off wheel or sawzall, floor jack or automobile lift, and two sturdy jack stands
to complete this installation.
• A list of additional components that can be added to this kit are available on our
website. These components can be purchased and installed at a later date. Each
component has instructions for installation.
• For Non-Rubicon models, we recommend installation of PPM-8077 - JK Front
Sway Bar Quick Disconnect Kit for removal of front sway bar links to increase
suspension articulation while off road.
• The stock tires and wheels will not fit once the suspension system is installed due
to the draglink tie rod end and rear sway bar link interference. Wheels with less
offset or wheel spacers must be used.
• We recommend that you upgrade to conventional double cardon CV style drive
shafts during or soon after the suspension installation. The large diameter front
drive shaft will rub on the automatic transmission pan and the CV boots will tear
prematurely due to the increased operating angle caused by the suspension lift,
especially 2 door rear drive shafts and 2 or 4 door front drive shafts.
1. Unpack the suspension components from boxes, verify that all parts are intact and in
good condition.
Synergy Stage 3 Parts List
PPM-8051 - Front Lower Control Arms (Pair)
PPM-8052 - Rear Lower Control Arms (Pair)
PPM-8053 - Front Upper Control Arms (Pair)
PPM-8054 - Rear Upper Control Arms (Pair)
PPM-8063-XX - Front Coil Springs (Pair)
PPM-8064-XX - Rear Coil Springs (Pair)
PPM-8059 - JK Front Sway Bar Links (Pair)
PPM-8060 - JK Rear Sway Bar Links (Pair)