Synergy 8023-X - Jeep JK Synergy Stage 3 Suspension System - Manual (Page 2)

PPM-80XX - Front Bump Stop Spacers (Pair)
PPM-80XX - Rear Bump Stop Spacers (Pair)
PPM-8055 - Front Track Bar Bracket
PPM-8056 - Rear Track Bar Bracket
PPM-8001 - High Steer Drag Link Kit
PPM-8066 - Front Brake Line Kit
PPM-8066 - Rear Brake Line Kit
PPM-8074 - Rear Lower Shock Mounts (Pair)
2. Read all the following steps before beginning installation. If you do not have the
proper tools or ability to install the components properly do not attempt installation.
Find a creditable, local shop to do the installation work.
FRONT SUSPENSION
3. REMOVE STOCK PARTS
• Disconnect the front track bar at the axle bracket. It is easiest to do this when the
suspension is at the ride height position. If you are replacing the track bar with an
adjustable one you can completely remove the front track bar.
• Remove the automatic transmission skid plate if equipped to prevent damage to
the front drive shaft when the suspension is drooped out.
• Use a floor jack under the center of front axle to lift the tires off the ground.
Place jack stands under each frame rail just behind the lower control arm mounts
to support the weight of the Jeep. Raise or lower the floor jack under the front
axle to remove and install suspension components. The jack should stay under
the axle the entire time the front suspension is being installed.
• Now remove these suspension components and retain the hardware in this order
• Front Wheel/Tires
• Sway bar links
• Steering stabilizer
• Shocks
• Drag link; remove the bent end from the steering knuckle and unthread the
draglink with the adjuster sleeve from the inner tie rod, you can leave the
inner tie rod attached to the pitman arm.
• Lower the axle and remove the springs, make sure the wheel speed sensors
wires are not overextended, loosen any retaining clips if needed to allow
enough slack.
4. INSTALL BRAKE LINES.
• Remove the stock brake lines from the frame hard line connection and brake
caliper, install the new brake lines with the new banjo washers. Install the frame
bracket as shown.