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OR-Fab 83238 JK WRANGLER HD FULL WIDTH CENTER WINCH FRONT BUMPER User Manual

Page 3

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Jeep Wrangler JK Full / Mid Width Winch Bumper

3

Kit # 83227 / 228 / 229 / 230 / 233 / 234 / 237 /238

** 2012 Model: Will require installion steps & kit 87046

Vacuum Pump Relocation Kit at this point in the install
2. Extend OEM fog lamp harnesses

a. Cut OEM harness approximately 3 inches from

the end of each plug. Use a set of wire stripers

and remove small amount of insulation from tips

of cut wire.

b. Use four kit butt connectors (RED), per lamp

harness, and crimp one kit

butt connector to

end of each stripped wire.

c. Use half (18”) of kit black & white wires pro-

vided in the kit to extend each lamp plug. Strip

each end of wire and crimp kit

black & white

wires into place accordingly.

Use kit

wire loom isolator to cover exposed kit wires

d. Install OEM fog lamp using four kit bolts

(1/4”-20 x 3/4”),

flange nuts and washers per

OEM fog lamp.

Note: Use 1/4” drill bit to enlarge fog lamp mounting hole.

Cut

Harness

Extend Har-

ness using

kit

wires &

connectors

Harness

Plug

1/4”

Bolts,

Nuts &

Washers

Bumper

Note: WARN PowerPlant winches will require you to cut

a small section off of the drivers inside frame mount as

shown below:

3. Installing main bumper.

a. Install bumper using eight kit flange nuts(7/16”).

Remove small section of frame

horn as shown in image above

7/16” Kit

Flange Nuts

Bumper

7/16” Kit

Flange Nuts

Bumper