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Design and function – WIKA TC10-L User Manual

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3370964.05 04/2014 GB/D/F/E

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WIKA operating instructions models TR10-L, TC10-L (Ex d)

GB

4. Design and function

4.1 Description

The model TR10-L (resistance thermometer) or TC10-L (thermocouple) electrical

thermometers are comprised of a measuring insert which is built into a certified Ex d

housing. In combination with a flame path fitting that is screwed into the head, the measuring

insert functions as a flameproof joint. The measuring insert (TR10-K, TC10-K) is replaceable.

Sensor design in model TR10-L

The measuring resistor is embedded in ceramic powder, heat-resistant potting compound,

cement compound or thermally conductive paste. A one-sided sealed tube, which is welded

to a mineral-insulated cable, forms the external shell of the sensor tip of the measuring

insert.

Sensor design in model TC10-L

The measuring insert of the thermocouple is manufactured from mineral-insulated cable.

The thermocouple consists of the internal leads of the mineral-insulated cable. The weld

spot of the thermocouple is, depending on the design, either ungrounded welded with the

sheath of the mineral-insulated cable or grounded welded.

If the temperature sensor is designed as a grounded thermocouple, the thermocouple is

joined directly to the sheath. Designs with a diameter smaller than 3 mm and with grounded

thermocouples should be considered as galvanically connected with earth potential.

Versions (see figures page 18):

Thermometers without a flame path fitting may only be used in combination with a

solid-machined, certified WIKA thermowell with a minimal wall thickness of 1 mm. The

thermometer is marked with IIC and is suitable for use in zone 1.

After installation of a flame path fitting into the connection head of the thermometer, a

thermowell is no longer mandatory for certification reasons. In most cases, however,

the use of a thermowell (solid-machined or fabricated, with a wall thickness of 1 mm) is

necessary for process engineering reasons. The thermometer is marked with IIB + H

2

and

is suitable for use in zone 1.

The design of the thermowell can be selected as desired, but the operational process

data (temperature, pressure, density and flow rate) must be taken into account. If a solid

WIKA thermowell is already available or installed, a flame path fitting is not necessary.

The thermometers models TR10-L or TC10-L are manufactured by WIKA with certified

Ex d connection heads or connection housings. These enclosures and covers are made

from aluminium or stainless steel. The cover is optionally available with a glass window.

4. Design and function

This manual is related to the following products: