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Closed system/thermal expansion, Index – American Water Heater DCG User Manual

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Figure 8: Commercial Unit with Auxiliary Storage Heater - Forced Circulation

With or Without Building Recirculation - Top Inlet/Outlet Connections

Closed System/Thermal Expansion

Periodic discharge of the temperature and pressure

relief valve may be due to thermal expansion in a

closed water supply system. The water utility supply

meter may contain a check valve, backflow preventer or

water pressure reducing valve. This will create a closed

water system. During the heating cycle of the water

heater, the water expands causing pressure inside the

water heater to increase. This may cause the

temperature and pressure relief valve to discharge

small quantities of hot water. To prevent this, it is

recommended that a diaphragm-type expansion tank

(suitable for potable water) be installed on the cold

water supply line. The expansion tank must be properly

sized for the application. Contact the local water suppli-

er or plumbing inspector for information on other meth-

ods to control this situation.

Important: Do not plug or remove the temperature

and pressure relief valve.

Please note the following:

DO NOT install this water heater with iron piping. The

system should be installed only with piping that is suit-

able for potable (drinkable) water such as copper,

CPVC, or polybutylene. DO NOT use PVC water piping.

DO NOT use any pumps, valves, or fittings that are not

compatible with potable water.

DO NOT use valves that may cause excessive restric-

tion to water flow. Use full flow ball or gate valves only.

DO NOT use 50/50 tin-lead solder (or any lead based

solder) in potable water lines. Use 95/5 tin-antimony or

other equivalent material.

DO NOT tamper with the gas valve/thermostat, igniter,

or temperature and pressure relief valve. Tampering

voids all warranties. Only qualified service technicians

should service these components.

DO NOT use with piping that has been treated with

chromates, boiler seal, or other chemicals.

DO NOT add any chemicals to the system piping which

will contaminate the potable water supply.

1 1/2” Cold

water supply

Pressure

Reducing

Valve

Thermometer

Temperature and

Pressure Relief Valve

Hot Water

to Fixtures

Pre-Heater

Pre-Heated

Water to

the Booster

Outlet

Boosted

Temperature

Temperature and

Pressure Relief Valve

Typical

Booster

Heater

Shut-off valve

Thermometer

Thermal

Expansion

Tank

Shut-off

valve

Check valve

Note: Install a vacuum

relief valve if required

by local codes.

Index

This manual is related to the following products: