Flex-a-Lite 165 Black Magic for the TOYOTA 4 x 4 (1984-19964&6 cyl.) - Manual

Prior to Electric Fan installation on all models:
1. Disconnect the battery.
2. Drain approx. 1 quart of fluid from the radiator using the petcock located on the bottom passenger side of the radia-
tor. (see Diagram A)
3. Disconnect the top radiator hose and position it so it is out of the way.
4- Cylinder Applications
4. Remove the air tubing running between the throttle
body and the air filter / air flow meter housing.
(This is positioned directly over the original fan.)
5. Remove the (4) bolts and washers that fasten the
shroud to the radiator. Important: Save these bolts
and washers for use later. Remove the shroud.
6. Remove the (4) nuts that fasten the fan clutch to the
water pump pulley. Remove the clutch. (It is not
necessary to remove the fan from the fan clutch.)
7. Important: Because the water pump pulley studs are
not threaded completely, it is necessary to put 2 of the
smaller provided washers on each of the water pump
pulley studs; then replace the nuts and tighten.
6-Cylinder Applications
4. Remove the (4) bolts and washers that fasten the
shroud to the radiator. Important: Save these
bolts and washers for use later.
5. Remove the (4) nuts that fasten the fan clutch to the
water pump pulley. (It is not necessary to remove the fan
from the fan clutch.)
6. Remove the shroud, fan and clutch by lifting straight up
and out.
7. Important: Because the water pump pulley studs are
not threaded completely, it is necessary to put 2 of the
larger provided washers on each of the water pump pulley
studs; then replace the nuts and tighten.
Electric Fan Assembly
1. Attach the temperature control
knob to the control box.
2. Fasten the angle brackets to
the ends of the square tubing
using the (4) bolts provided.
Important: Do not tighten completely,
leave 1 full turn.
Petcock
Control Knob
Radiator Flange
Diagram A
Angle Bracket (2)
Original Shroud Bolts
Lock Washer (4)
Original Shroud
(4) Washers
Square Tubing Bolts
Installation Instructions
INSTALLING THE ELECTRIC FAN TO THE RADIATOR
1. Line the bolt holes of the angle brackets with the threaded bolt holes on the radiator flange. The control box will be
on the passengers side of the radiator, the electric fan shroud should be in line with the top radiator tank lip.
2. Bolt the electric fan unit to the radiator flange using the original shroud bolts and washers.
(see Diagram A)
3. Tighten the angle brackets to the electric fan.
for the TOYOTA 4 x 4 (1984-1996 4 & 6 cyl.)
The Flex-a-lite Limited Warranty
Flex-a-lite Consolidated, 7213-45th St. Ct. E., Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original purchasing user, that all Flex-a-lite products to be free of
defects in material and workmanship for a period of 365 days (1 year) from date of purchase. Flex-a-lite products failing within 365 days (1 year) from date of purchase may
be returned to the factory through the point of purchase, transportation charges prepaid. If, on inspection, cause of failure is determined to be defective material or workmanship
and not by misuse, accidental or improper installation, Flex-a-lite will replace the fan free of charge, transportation prepaid. Flex-a-lite will not be liable for incidental,
progressive or consequential damages. Some states do not allow the exclusion or limitaion of incidental or consequential damages, so the above limitation or exclusion may
not apply to you. This warranty gives you specific legal rights and you may have other rights, which vary from state to state. The Flex-a-lite warranty is in compliance with
the Magnuson-Moss Warranty Act of 1975.
Rev. 10-19-09 part no. 99971 Page 1 of 2
Black Magic 165