Condec UPC5210 - Manual (Page 41)

38 UPC5200/UPC5210 Operation and Maintenance Manual
Figure 4-5. CPU and Power Supply Assembly, Sheet 1(For Non-Battery Units Only)
6/15/00 AF
AG 10/4/00
AH 12/12/01
NOTES:
1- FOR SCHEMATIC SEE DWG. (D)KHP7316.
3- TEST PROCEDURE: (A)KUA7317
4- MARK APPLICABLE DASH NUMBER, REVISION LEVEL, AND
5- ITEM 30 REFERENCE DESIGNATIONS: R16, R26, R41, R42,
6- TRANSFORMER SHIELD TO BE INSTALLED AFTER TEST.
(REFERENCE PART NUMBER MB80-1)
7- ITEM 3 REFERENCE DESIGNATIONS: U1, U2, U3, U26, WITH
U23 IN KEU8924-1 & KEU8924-3 ONLY
8- ITEM 56 REFERENCE DESIGNATIONS: C8, C10-C20, WITH
C28 IN KEU8924-1 & KEU8924-3 ONLY
9- ITEM 65 REFERENCE DESIGNATIONS: CR4, CR5, CR7-CR9,
AND CR12, WITH CR10 IN KEU8924-1 & KEU8924-3 ONLY
12- REFERENCE:
KEU8924-1
KEU8924-2
KEU8924-3 KEU8924-4
KEU8924-5
KEU8924-6 UPC5000, UPC5200
UPS3000
UPC5100
120VAC 220VAC USED IN
BETWEEN PINS 1 & 3 AND 2 & 4.
ADD JUMPER BETWEEN PINS 2 & 3.
RE-MARK PART NUMBER AS APPLICABLE.
13- ON KEU8924-2, ADD JUMPER TO E11 AND E12.
14- ON KEU8924-1 & -3:
DELETE J2 PINS 16 THRU 20, &
CUT CLAD AT CUT MARKS "G" & "E" AND BETWEEN R23A
MOUNTING HOLES.
DELETE J2 PINS 6 THRU 10,
CUT CLAD GOING TO PINS 1 & 14
R44, R46, R47, R54, WITH R28 IN KEU8924-1
& KEU8924-3 ONLY.
DATE IN 1/8 INCH HIGH CHARACTERS. USE BLACK EPOXY INK.
2- OBSERVE POLARITY OF ICs, CAPACITORS, DIODES, AND TRANSISTORS.
USE TWO 8" LENGTHS OF ITEM 109, #22AWG BLK.INS.WIRE,
TO CONNECT COMMON CLAD AS SHOWN IN HIDDEN LINES,
COMPONENT SIDE VIEW, SHEET 2. 16-
18- ITEM 32 REFERENCE DESIGNATIONS:
19- ITEM 33 REFERENCE DESIGNATIONS: R55, WITH R11 IN
KEU8924-1 & KEU8924-2 ONLY
IN KEU8924-1 & KEU8924-2 ONLY
20- ITEM 35 REFERENCE DESIGNATIONS: R15, WITH R3 & R4
21- ITEM 37 REFERENCE DESIGNATIONS: R8, R9, R10, R18,
WITH R32 IN KEU8924-3 ONLY
17- ITEM 22 REFERENCE DESIGNATIONS: K5, WITH K4 USED IN
KEU8924-1 AND KEU8924-3 ONLY.
22- ITEM 39 REFERENCE DESIGNATIONS: R59, WITH R58 USED
IN KEU8924-1 ONLY.
23- ITEM 53 REFERENCE DESIGNATIONS: C3, C29, WITH C9
KEU8924-1 AND KEU8924-3 ONLY.
24- ITEM 64 REFERENCE DESIGNATIONS: CR2, WITH CR1 USED
IN KEU8924-1 & KEU8924-2 ONLY
25- ITEM 66 REFERENCE DESIGNATIONS: CR6, WITH CR11 USED
IN KEU8924-1 & KEU8924-3 ONLY. EATON P/N KGF327A
26- ITEM 83 REFERENCE DESIGNATIONS:
ITEM 84 REFERENCE DESIGNATIONS:
JUMPER PINS J2-1 & J2-2
MAY BE USED AS A SUBSTITUTE.
27 CUT ITEM 101 TO REQUIRED LENGTHS. ON CIRCUIT SIDE OF
BOARD ASSEMBLY JUMPER U8 PINS 9 AND 10 TO U8-7(GND).
28- KEU8924-1 (54254) & KEU8924-3 (54263) ONLY: ON CIRCUIT
SIDE OF BOARD, CUT CLAD BETWEEN CR12 ANODE AND VIA
UNDER U10. CUT CLAD BETWEEN CR10 ANODE AND U6-4.
ADD 3 1/2" 30 AWG WIRE, ITEM 101, BETWEEN CR10 ANODE
AND VIA UNDER U10. SEE PICTORIAL.
NOTE TO CONDEC MANUFACTURING:
LEAVE APPROXIMATELY 1/4" LEAD LENGTH ON EACH RESISTER.
29- KEU8924-1 ONLY: INSTALL ITEM 11 AND ITEM 31 IN SERIES AT
R33 LOCATION. TWIST, DO NOT SOLDER, LEADS TOGETHER.
ITEMS 11 & 31 REQUIRED FOR UPC5200 &UPC5210 UNITS. REMOVE
ITEM 11 AND SOLDER ITEM 31 ONLY PRIOR TO INSTALLING INTO
UPC5000 OR UPC5010.
REMARKS
NOTE
MATERIAL OR
SPECIFICATION
IDENTIFYING NO.
PART OR
SIZE
DWG
DESCRIPTION
NOMENCLATURE OR
NO.
ITEM
QTY REQD FOR DASH NO.
LIST OF MATERIALS
LIST OF MATERIALS (CONTINUED)
QTY REQD FOR DASH NO.
ITEM
NO.
NOMENCLATURE OR
DESCRIPTION
DWG
SIZE PART OR
IDENTIFYING NO.
SPECIFICATION
MATERIAL OR
NOTE
REMARKS
D 1 PRINTED CIRCUIT BOARD KKY7361
-1 -2 -3 -4 -5 -6
- - - 1 1 1
5 4 5 - - - OP-07CJ 8 PIN NOTE 7 KBY1918U IC, OPERATIONAL AMPLIFIER 3 C
1 1 1 - - - HA4741 14 PIN U4 KER1918A IC, QUAD AMPLIFIER 4 A
1 1 1 - - - LF13333N 16 PIN U5 KEV1918D IC, QUAD SWITCH 5 A
1 1 1 - - - 7417 14 PIN U6 KAG1918AE IC, HEX BUFFER/DRIVER 6 C
1 1 1 - - - AD708NJX 8 PIN U20 KDH8918A IC, OPERATIONAL AMPLIFIER 7 B
3 3 3 - - - 74HCT00 14 PIN U8,U13,U7 KBE8918A IC, 2 INPUT NAND 8 C
1 1 1 - - - 80C39 40 PIN U9 KBF8918A IC, 8 BIT MICROCOMPUTER 9 C
10
11
1 1 1 - - - U12 KBE8918BL 12 C
1 1 1 - - - U14 KBE8918BD 13 C
1 1 1 - - - U15 IC, 4 BIT BINARY COUNTER 14 C
1 1 1 - - - U16
KHY1918F
IC, VOLTAGE REGULATOR 15 B
1 1 1 - - - U17 KHY1918C 16 C
1 1 1 - - - U18 KHY1918B 17 C
1 1 1 - - - U19 18 C
1 - 1 - - - LM317T 3 PIN U25 KGB1918C 19 C
1 - 1 - - - 2K 10% 1/2W R24 KBW338E POTENTIOMETER 20 C
1 1 1 - - - 1.74K 1% 0.1W R17 RN55C1741F RESISTOR, METAL FILM 21 -
2 1 2 - - - KJU431A RELAY 22 C
3 3 3 - - - K1,K2,K3 KJU431B RELAY 23 C
1 - 1 - - - 10 1% 0.1W R29 RN55C10R0F RESISTOR, METAL FILM 24 -
2 2 2 - - - 100K .1% 0.1W R1,R2 KPW310B RESISTOR, METAL FILM 25 C
1 1 1 - - - 3.01K 1% 0.1W R25 RN55C3011F RESISTOR, METAL FILM 26 -
3 3 3 - - - 10K 1% 0.1W R5,R6,R45 RN55C1002F RESISTOR, METAL FILM 27 -
1 1 - - - - R21 RN55C4321F RESISTOR, METAL FILM 28 -
5 5 5 - - - R35-R39 RN55C8062F RESISTOR, METAL FILM 29 -
9 8 9 - - - SEE NOTE 5 RN55C1001F RESISTOR, METAL FILM 30 -
1 - - - - - NOTE 29 RN55C1402F RESISTOR, METAL FILM 31 -
1 - 3 - - - KPW310E RESISTOR, METAL FILM 32 C
2 2 1 - - - RESISTOR, METAL FILM 33 C
1 1 - - - - R13 RESISTOR, METAL FILM 34 C
3 3 1 - - - RESISTOR, METAL FILM 35 C
2 2 2 - - - SELECT R19,R22 RESISTOR, METAL FILM 36 C
4 4 5 - - - RESISTOR, METAL FILM 37 C
2 2 2 - - - R56,R57 RESISTOR, METAL FILM 38 C
2 1 1 - - - 20K 10% 1/2W KBY338B POTENTIOMETER 39 B
1 1 1 - - - 2.4M 5% 1/4W R43 RCR07G245JS RESISTOR, COMPOSITION 40 -
2 2 2 - - - 10K 5% 1/4W R51,R52 41 -
1 1 1 - - - 430 5% 1/2W R50 KGE310AU 42 C
3 3 3 - - - 10K 2% .3W R40,R48,R49 KMA310U RESISTOR, SIP 43 C
1 - 1 - - - R7 RN55C6041F RESISTOR, METAL FILM 44 -
- - 1 - - - R12 KPW310D RESISTOR, METAL FILM 45 C
1 - 1 - - - R20 RESISTOR, COMPOSITION 46 -
- - 1 - - - R23C KPW310M RESISTOR, METAL FILM 47 C
1 1 1 - - - R34 KBY338F POTENTIOMETER 48 C
1 1 - - - - R32 KPW310Z RESISTOR, METAL FILM 49 C
- - 1 - - - R21 RN55C2000F RESISTOR, METAL FILM 50 -
1 1 - - - - .22uF 5% 100V C1 KMV311T CAPACITOR, MYLAR 51 C
1 1 1 - - - 1uF 20% 50V C2 KKF311B CAPACITOR, CERAMIC 52 A
3 2 3 - - -
20pF 5% 500V
KDE7311B 53 B
- - 1 - - .1uF 10% 100V C1 KMV311P 54 C
2 2 2 - - - C6,C7 CM05ED200J03 CAPACITOR, MICA 55 -
13 12 13 - - - .01uF % 100V NOTE 8 KHV311A 56 A
1 1 1 - - -
-6 -5 -4 -3 -2
POLARIZED 4700uF20% 16V C21
-1
KAU7311K CAPACITOR, ELECTROLYTIC 57 B
B 58 KAU7311F C22,C25,C26 100uF 20% 16V POLARIZED - - - 3 3 3
B 59 KAU7311J C23,C24 POLARIZED - - - 2 2 2
B 60 KAU7311B C27 470uF 20% 50V - - - 1 - 1
- 61 RESISTOR, METAL FILM RN55C1502F R3,R4 15K 1% 0.1W - - - 2 - -
- 62 RESISTOR, METAL FILM RN55C2491F R33 2.49K 1% 0.1W - - - 1 - -
63
A 64 DIODE KFL327B FDH300 - - - 1 2 2
A 65 DIODE, SILICONE KBV327A NOTE 9 1N4002 - - - 7 6 7
B 66 FULL WAVE BRIDGE KGF327B 3N249/KB04 - - - 2 1 2
B 67 FEMALE DISCONNECT KAF7307A - - - - 3 -
A 68 CRYSTAL KF357A Y1 4.9152 MHZ - - - 1 1 1
C 69 TRANSFORMER KR7301A T1 - - - 1 1 1
- 70 BARRIER, DIELECTRIC MB80-1 NOTE 6 - - - A/R A/R A/R
B 71 SWITCH, 8 POSITION DIP KTF182F S1 8 SPST - - - 1 1 1
B 72 SWITCH, MOMENTARY KAH7182A S2 PUSH BUTTON - - - 1 1 1
B 73 SWITCH, 4 POSITION DIP KTF182G S3 4 SPST - - - 1 1 1
B 74 CONNECTOR KNM354A J6 10 PIN - - - 1 1 1
B 75 KNM354C J5 16 PIN - - - 1 1 1
B 76 KNM354B J4 14 PIN - - - 1 1 1
B 77 KNM354D J2 NOTE 14 20 PIN - - - 1 1 1
C 78 KBN7354B J3 8 PIN - - - 1 1 1
C 79 KPC354C J1 4 PIN - - - 1 1 1
B 80 KRH354A MATE-N-LOCK - - - 3 - 3
B 81 CONNECTOR, CONTACT KRM354A MATE-N-LOCK - - - 3 - 3
B 82 TERMINAL BLOCK KUH3300A TB1 & TB2 3 POS, NOTE 10 - - - 2 2 2
B 83 SOCKET, IC KE251A 14 PIN DIP - - - 5 5 5
B 84 16 PIN DIP - - - 4 4 4
B 85 XS3, XU20 8 PIN DIP - - - 2 2 2
B 86 XU22 18 PIN DIP - - - 1 1 1
B 87 XU12 20 PIN DIP - - - 1 1 1
B 88 KD251A XU10 24 PIN DIP - - - 1 1 1
B 89 KD251C XU9 40 PIN DIP - - - 1 1 1
B 90 SOCKET, IC KD251B XU11 28 PIN DIP - - - 1 1 1
B 91 TERMINAL BLOCK KUH3300C TB1 4 POS, NOTE 10 - - - 1 1 1
A 92 TEST POINT KFU307A TP1-TP15 - - - 15 15 15
C 93 BRACKET, POWER SUPPLY KBE7287 - - - 1 1 1
- 94 MS35333-113 1/2" I.D. - - - 1 1 1
A 95 FUSE, SLOW-BLOW KJ350C F1 1/4 AMP 250V - - - 1 1 1
A 96 FUSE HOLDER KLL252 XF1 - - - 1 1 1
A 97 TERMINAL LUG KEG307C - - - 1 1 1
- 98 SCREW, NYLON, PAN HD. MS18212-13 #4-40 X 1/4 LG - - - 3 3 3
B 99 SCREW, SEMS KKP83B #6-32 X 1/4 LG - - - 2 2 2
- 100 COMPOUND, THERMO S1069 - - - A/R A/R A/R
101
C 102 RESISTOR, METAL FILM KPW310H R11 1.75K 1% 1/8W - - - 1 - -
- 103 TAPE, ADHESIVE F1011 - - - A/R A/R A/R
B 104 INSULATOR KYV297M TO-220 - - - 3 3 3
- 105 SHRINK TUBING 3/4" DIA. - - - A/R A/R A/R
B 106 NAMEPLATE, INFORMATION KBY7236 "1/4 AMP 250V" - - - 1 1 1
- 107 STRAP, TIE-DOWN MS3367-4-9 - - - 1 1 1
- 108 WIRE, BUS QQW343H22SIT NOTE 11, 13, 14 1" 1" 1" 2" 3" 2"
- 109 WIRE, 22AWG, BLACK M22759/11-22-0 - - - 27" 27" 27"
- 110 WIRE, 22AWG, GREEN M22759/11-22-5 - - - 6" 6" 6"
111 WIRE, 22AWG, WHITE - - - 6" 6" 6"
112
IC, OCTAL D TYPE FLIP-FLOP 74HCT374 20 PIN
74HCT257 16 PIN
74HCT161 16 PIN
IC, NONINVERTED 3 STATE OUT.
KBE8918AG
IC, VOLTAGE REGULATOR
IC, VOLTAGE REGULATOR
IC, VOLTAGE REGULATOR
IC, VOLTAGE REGULATOR
KBH1918D 7805 3 PIN
78M15 3 PIN
78M12 3 PIN
79M12 3 PIN
RESISTOR, COMPOSITION
RESISTOR, COMPOSITION
4.32K 1% 0.1W
80.6K 1% 0.1W
1.0K 1% 0.1W
14K 1% 0.1W
1.0K 0.1% 0.1W
5K 0.1% 0.1W
13.3K 0.1% 0.1W
20K 0.1% 0.1W
10K 0.1% 0.1W
80K 0.1% 0.1W
KPW310R
KPW310AY
KPW310W
KPW310
KPW310N
KPW310G
RCR07G103JS
6.04K 1% 0.1W
1.5K 0.1% 0.1W
RCR07G241JS 240 5% 1/4W
200 0.1% 0.1W
500 10% 1/2W
50K 0.1% 0.1W
200 1% 0.1W
CAPACITOR, METAL POLY
CAPACITOR, POLYCARBONATE
CAPACITOR, CERAMIC
.5uF 10% 100V
+80
-20
CAPACITOR, ELECTROLYTIC
CAPACITOR, ELECTROLYTIC
CAPACITOR, ELECTROLYTIC
1000uF 20% 35V
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
CONNECTOR
KE251B
KE251C
KE251D
KE251E
SOCKET, IC
SOCKET, IC
SOCKET, IC
SOCKET, IC
SOCKET, IC
SOCKET, IC
2 2 2 - - - POLARIZED 6.8uF 20% 35V C4, C5 KGE311Q CAPACITOR, ELECTROLYTIC 114 B
113
LOCK WASHER, INTERNAL TOOTH
- M22759/11-22-9
- 115 KEU8924-3 1 - - - - - CPU ASSEMBLY
CPU ASSEMBLY
CPU ASSEMBLY
-
-
KEU8924-2
KEU8924-1 - - - 1 - -
- 1 - - - -
M23053/2-209-0
NOTE 11
NOTE 11
NOTE 11
NOTE 16
SEE NOTE 18
SEE NOTE 19
SEE NOTE 20
SEE NOTE 21
XU4, XU6, XU7, XU8, XU13.
XS1, XU5, XU14, XU15.
R30 USED IN KEU8924-1
AND KEU8924-3, WITH R23, R23B USED IN KEU8924-3 ONLY.
NOTE 17
SEE NOTE 22
SEE NOTE 23
NOTE 24
NOTE 25
NOTE 26
NOTE 26
3 IN. X 2 3/8 IN.
15- ON KEU8924-3 ONLY, ADD JUMPER BETWEEN E3 AND TP7.
11- FOR 220VAC: REMOVE JUMPERS ON TRANSFORMER, ITEM 69,
10- TB1 IS MADE UP OF ONE (1) ITEM 82 AND ONE (1) ITEM 91,
TB2 IS MADE UP OF ONE (1) ITEM 82.
- 1/2" 116 - 1/2" 1/2" 1/2" 1/2" 1/2" WIRE, BUS QQW343H18SIT
- - - 1" 60628 30 AWG WIRE-WRAP
- - - - - 1 RESISTER, METAL FILM - RN55C50001F R33 NOTE 29 5K 1% 0.1W
4 1/2" 4 1/2" NOTES 27 & 28 -
REVISIONS
REV REFERENCE INIT DATE
SCALE
TREATMENT
ANGLE
3 PLC
2 PLC
TOL. DECIMAL
DRAWING TOLERANCES
TITLE
SHEET OF
DWG NO
THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS AND REMAINS
THE PROPERTY OF RICE LAKE WEIGHING SYSTEMS INC. AND IS CONFIDENTIAL.
IT IS SUBMITTED AND MAY BE USED ONLY IN CONNECTION WITH RICE LAKE
WEIGHING SYSTEMS' PROPOSAL AND/OR ITS CUSTOMERS' ORDERS. IT SHALL NOT BE
DISCLOSED TO OTHERS OR COPIED WITHOUT RICE LAKE WEIGHING SYSTEMS' SPECIFIC
WRITTEN CONSENT AND SHALL BE IMMEDIATELY RETURNED UPON REQUEST.
REVISION
ALL THREADS TO BE CLASS 2
UNLESS OTHERWISE SPECIFIED
ALL DIMENSIONS APPLICABLE AFTER TREATMENT
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE
DRAWING
SURFACE
FINISH
MATERIAL
THIRD ANGLE PROJECTION
UNITS TO BE INCHES
FOR RLWS
USE ONLY
RICE LAKE WEIGHING SYSTEMS MFG.ENG.
DR.BY
APPROVED
DES.ENG.
APPROVED
CKD.
ASSEMBLY,
CPU AND POWER SUPPLY
54254
N/A 1 2
---
---
---
---
SEE BILL
OF MATERIAL
NONE
AH
JEW 5/7/87
S.V. 5/11/87 DJS 6/15/00
0
DJS ECO10483: DELETED ITEMS 10 & 11; REDRAWN ON RLW FORMAT
KLL
DELETED ITEM NUMBER 2 . DJS
KLL
ECO11898: ADDED NOTE 27, ADDED INFO TO ITEM NO. 101 ON
KAL LIST OF MAT'L, ADDED INFO TO ITEM 31, ADDED NOTE 28 AND 29,
REMOVED SPEC. FROM ITEM 61, 62, 65 AND 1 THRU 54 JEW