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Condec UPC5210 User Manual

Page 34

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Maintenance & Service

31

Connect wires to the three wire side of new line filter as follows:

Green/Yellow wire to AC INPUT Green wire from terminal (E) Ground
Blue wire to AC INPUT White wire from terminal (N) Neutral
Brown wire to pump control board, black wire from TB3 terminal HI

NOTE: Some units may have POWER marking in place of AC INPUT on panel.

4.2.23

Pump Control Switch (PN 60307), Removal and Installation

Tools required:

Phillips screwdriver
Flat screwdriver
1/4" open end wrench or nutdriver
A/R soldering iron
A/R shrink sleeving (PN 60735)
A/R heat gun

Removal:

1. Disconnect the power cord from the power source and line filter. Remove front panel from its enclosure

as described in Section 4.2.1 on page 16, and carefully set on a bench top.

2. Remove the two black wires from pump control board TB2 terminals 1 and 2.
3. Loosen and remove the nut on the panel front and remove the switch from the panel rear..
4. Unsolder and remove the three wires from the switch terminals.

Installation:

1. Use shrink sleeving over wires/terminals for protection. Connect and solder the harness wires to the new

switch terminals per the following:

Terminal

Function

Rear of Switch

1

On

2

Off

3

Momentary

Black wire to switch terminal 1

Black wire to switch terminal 2

Black jumper wire between switch terminals 1 & 3

2. Install the new switch through the rear of panel. Rotate switch so that the momentary position is toward

bottom of panel and secure it from the front of panel with the mounting nut.

3. Replace the two black wires to the pump control board TB2. Connect terminal 1 of switch to terminal 1

of TB2, and terminal 2 of switch to terminal 2 of TB2.

4. Install panel/chassis assembly in its enclosure as described in Section 4.2.1 on page 16.

4.2.24

Power Switch (PN 58878), Removal and Installation

Tools required:

Phillips screwdriver
11/16" open end wrench
A/R soldering iron
A/R shrink sleeving (PN 64567)
A/R heat gun

Removal:

1. Disconnect the power cord from the power source and line filter. Remove front panel from its enclosure

as described in Section 4.2.1 on page 16, and carefully set on a bench top.

2. Loosen the switch mounting nut and lock washer from the rear of panel.
3. Loosen and remove the trim ring from the panel front.
4. Remove switch, lock washer and nut from rear of panel as one item.
5. Unsolder and remove the wires from the switch terminals.

Installation:

1. Slide shrink sleeving over wires, connect and solder the wires onto their respective switch terminals:

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