Ramsey Winch H-800 W/AIR SHIFTER (TALBERT) User Manual

Page 15

(18)

Place four springs (item #96) over four roll pins on
retainer plate (item #92). Install spacer (item #31)
on the retainer plate and secure to clutch using four
capscrews (item #42). Tighten capscrews to 9.7 ft-
lb. (13 Nm.) torque each. Firmly seat the retainer
ring (item #94) into drum shaft groove.

Attach the shifter shaft (item #30) to the yoke (item
#34) with pin (item #90). Install screws (item #54)
and nuts (item #60) into the yoke.

Set the yoke so that the screw heads engage the
external groove in the locking ring (item #14). Push
the clutch housing (item #21) onto the drum shaft
and move the shifter shaft so that the clutch is in the
engaged "IN" position. Insert the two capscrews
(item #50) through the housing into the yoke.

Mount the air shifter bracket (item #5) to the clutch
housing (item #21) using four capscrews (item
#44). Tighten to 18 ft-lbs. (24 Nm) torque. (DO NOT
TIGHTEN UNTIL AIR SHIFTER STROKE IS ADJUST-
ED, BELOW.) Mount the air cylinder (item #75) to
the shifter bracket (item #5) using four screws (item #59) and lockwashers (item #65). Tighten to 45 in-lbs. (5
Nm) torque. Make sure breather vent (item #81) is installed on air cylinder and is not covered.

Apply Loc-tite #262 to setscrew (item #57). Install setscrew into air cylinder until fully seated. Install jam nut (item
#61) onto setscrew to approximately the middle. Thread clevis (item #29) onto setscrew. Adjust yoke until the
clutch is fully engaged. Attach clevis to shifter shaft using clevis pin (item #74) and cotter pin (item #73).

Connect air pressure (70-90 PSI) to inlet port of air cylinder and confirm that clutch disengages when air pressure is
applied. If necessary, the air shifter stroke can be adjusted by threading clevis on setscrew or by moving air shifter
bracket on slotted mounting holes. When the stroke is set correctly, tighten the air shifter bracket mounting screws
and tighten jam nut (item #61) against clevis.

Install the air shifter bracket cover using four screws (item #58). Tighten to 18 ft-lbs torque.

(18a) For the manual shifter, set the shifter assembly (item
#4) so that the screw heads at the bottom of the shifter
assembly engage the external groove in the locking ring
(item #10). Push the clutch housing (item #20) onto the
drum shaft and latch the shifter assembly in the engaged
“IN” position. Insert the two capscrews (item #46) into
the shifter assembly.