beautypg.com

Troubleshooting guide – Ramsey Winch HD-P 42 User Manual

Page 9

background image

7

CONDITIONS

POSSIBLE CAUSE

CORRECTION/ACTION

DRUM WILL NOT
ROTATE AT NO LOAD

Winch not mounted squarely, causing end
bearing to bind up

Check mounting. Refer to Winch Mounting,
page 4.

Gears damaged

Inspect and replace damaged gears

DRUM WILL NOT
ROTATE UNDER
LOAD

Winch not mounted squarely, causing end
bearing to bind up

Check mounting. Refer to Winch Mounting,
page 4.

Load greater than rated capacity of winch

Refer to Specifications page 3 for line pull
rating.

Low hydraulic system pressure

Check pressure. Refer to Hydraulic Systems
performance charts page 6.

WINCH RUNS TOO
SLOW

Low hydraulic system flow rate

Check flow rate. Refer to Systerm
Requirements and Typical Layout page 6.

Motor worn out

Replace motor

DRUM WILL NOT
FREESPOOL

Clutch not disengaged. Check Adjustment of
Manual Shifter, page 9.

Check Operation, page 5.

Winch not mounted squarely, causing end
bearing to bind up

Check mounting. Refer to Winch Mounting,
page 4.

Side mounted bolts too long, causing binding
of ring gear (Item #15, page 14).

Check bolt length. Bolt thread MUST NOT
engage threaded holes in sides of end
bearing more than the 12,7 mm (.50 in)
thread depth in the end bearing.

BRAKE WILL NOT
HOLD

Incorrect directional control valve (cylinder
spool-closed center)

Use only a motor spool (open center) control
valve.

LOAD DRIFTS

Excessive Backpressure 6,9 bar (100 PSI)
Max.

Check for restrictions in hydraulic system.
Refer to System Requirements and Typical
Layout page 6.

ROPE BIRDNESTS
WHEN CLUTCH IS
DISENGAGED

Drag screw improperly adjusted

Adjust nylon drag screw. Refer to Rope
Installation, page 4.

EXCESSIVE NOISE

Hydraulic system flow too high

Check flow rate. Refer to Typical Layout page
6.

Drum in bind, winch not mounted squarely

Check mounting. Refer to Winch Mounting,
page 4.

DRUM CHATTERS IN
“REEL IN” DIRECTION

Low hydraulic system flow rate

Check flow rate. Refer to Typical Layout page
6.

Low hydraulic system relief pressure setting

Check relief valve setting.

OIL LEAKS FROM
BREATHER VENT
UNDER MOTOR END
BEARING

Damaged brake o-rings, backup rings, or
sealing surfaces

Disassemble brake and inspect. See
Overhaul Instructions, pg. 8.

TROUBLESHOOTING GUIDE