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Hydraulic systems, Provided by user, Typical layout – Ramsey Winch HD-P 42 User Manual

Page 8: Motor spool (open center) control valve

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Refer to the performance charts below to properly match your hydraulic system to the winch
performance. The charts consist of: (1) Line Pull first layer kN (lb) vs. Working Pressure bar (PSI).
(2) Line Speed, first layer MPM (FPM) vs. flow LPM (GPM).
HYDRAULIC SYSTEM REQUIREMENTS

1.

Motor spool (open center) control valve

2. Emergency Stop:

A. If winch is controlled by a direct-operated manual valve, that valve serves as the E-stop.

B. If a remote operated control valve is used, a solenoid-operated hydraulic dump

valve, normally open to tank, and an emergency stop switch (to open the dump valve) is re-

quired. The E-stop switch is to be normally closed and have a red, resettable push button

actuator with a yellow background. The E-stop switch must be easily accessible to the

operator.

3. Relief valve set to 137,9 bar (2000 psi) which is the rated capacity limiter.

4.

Flow rate of 56,7 LPM (15 GPM) maximum. Do not exceed 75,7 LPM (20 GPM) or motor and winch

may be damaged.

5.

Hydraulic fluid with a viscosity between 20-43 cSt (100-200 SUS). Maximum

operating temperature 85C (180F). Cleanliness level of ISO 17-14 or better.

DIRECT-OPERATED MANUAL VALVE.

IN HYDRAULIC SYSTEMS REQUIREMENTS. NOT REQUIRED FOR A

*

REQUIRED ONLY IF REMOTE-OPERATED CONTROL VALVE IS USED. SEE 2B

E-STOP SWITCH

*

*

DUMP VALVE

PROVIDED BY USER

B

DUAL-A & B PORT CONTROL

WITH BRAKE RELEASE SHUTTLE

MOTOR

BRAKE

PORT

A

SYSTEM RELIEF

137,9 BAR (2000 PSI)

3 POSITION

4 WAY VALVE

(MOTOR SPOOL)

MAX. FLOW &

PRESSURE AT

RATED LOAD:

HIGH PRESSURE LINE

LOW PRESSURE LINE

PUMP

TYPICAL LAYOUT

12,7 mm (.50 in)

I.D. MINIMUM

19 mm (.75 in) I.D. MINIMUM

56,7 LPM (15 GPM)

137,9 bar (2000 PSI)

(RATED CAPACITY LIMITER)

WORKING PRESSURE bar (PSI) AT 56,7 LPM (15 GPM)

FLOW LPM (GPM)

LINE PULL-FIRST

LA

YER kN (lb)

LINE SPEED-FIRST

LA

YER MPM (FPM)

0

18,9

37,9

56,7

0 (0)

1,5 (5)

3,1 (10)

4,6 (15)

0

0

4,4 (1000)

8,9 (2000)

13,3 (3000)

17,8 (4000)

22,2 (5000)

26,7 (6000)

31,1 (7000)

34,9 (8000)

68,9

137,9

172,4

BASED ON 408cc (24.9 cu in) MOTOR

103,4

34,5

PERFORMANCE CHARTS

(0)

(5)

(10)

(15)

(0)

(1000)

(2000) (2500)

(1500)

(500)

40,0 (9000)

42,0 (9480)

6,1 (20)

7,6 (25)

9,1 (30)

10,7 (35)

HYDRAULIC SYSTEMS