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Ramsey Winch RPH-35000 User Manual

Page 11

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8. NOTE: DETERMINE MOUNTING CONFIGURATION OF WINCH (R.H. or L.H. MOUNTED)

BEFORE ATTACHING UPRIGHT FRAME TO WINCH, TO ASSURE PARTS ARE MOUNTED
TO PROPER SIDE, REFER TO WINCH MOUNTING CONFIGURATIONS, PAGE 12.

Seat well oiled quad-
rings (item #39 &
#40) into groove of
bushing in each end of
drum assembly (item
#1), as shown.
Carefully set drum
assembly down over
motor end bearing (item
#8). Lift gear housing
end bearing (item #9)
and set into place on
drum assembly. Attach
upright frame (item #2)
to end bearings. Install
(4) shoulder bolts (item
#27) and hand tighten.
Install (8) capscrews
with lockwashers (item #16 & #24). Tighten (4) inner-most capscrews securely, check
rotation of cable drum. Tighten (4) outer-most capscrews securely, check rotation of
cable drum. Torque capscrews, in above inner-most then outer-most pattern, to 250 ft.
lbs. each. Torque (4) shoulder bolts to 30 ft. lbs. each. Make sure cable drum assembly
rotates freely at this point.

9. Gently tap key (item #10) into keyway of input shaft (item #11). Liberally apply grease

to shoulder of input shaft. Place spring (item #44) over splined end of shaft. Use grease
to hold spring in place on shaft. Place spring and splined end of shaft through motor end
bearing (item #8) and drum until shaft extends through bushing (item #14). Place clutch
washer (item #28) over splined end of shaft and against spring.

Place end of output coupling assembly (item #7), with longest splines, through end
bearing bushing (item #14) and mesh shaft coupling spline with splined end of shaft.
Place short splined end of shifter shaft (item #12) through washer (item #28) and into
shaft coupling (item #5), meshing splines of shifter shaft with splines in shaft coupling.

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