Ramsey Winch DC-200 SERIES RAM-LOK User Manual
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8. Remove seal (item #63) from back of gear
housing (item #18). Check bushing (item
#27) for signs of wear. Press bushing
(item #27) from gear housing and replace
if necessary. Press new bushing and seal
back into place.
7. Check for signs of wear on gear teeth. If
replacement of gear is necessary, replace
as
follows:
a)
Press gear (item #14) from shaft (item
#22).
b)
Examine shaft keys and keyways, if
distortion of keys and/or keyways is
evident, shaft and keys should be
replaced.
c)
Use a soft hammer to gently tap keys
(item #48) into keyways. Press gear
(item #14) over shaft and keys. Gear
must be centered over keys.
10. Examine shifter assembly (item #1) for damage
to yoke. Yoke should be fi rmly attached to
shaft, yet, able to swivel freely around shaft.
Replace if necessary by removing pin (item
#58) from handle (item #15). Remove rubber
plug (item #59) from housing. Unscrew set-
screw enough to allow shifter assembly to be
removed from housing.
Check clutch housing bushing (item #26) for
signs of wear. Remove if necessary by press-
ing old bushing from housing (item #17) and
pressing new one into place.
Install new shifter assembly (item #1) by plac-
ing end of shaft, opposite yoke, through spring
(item #67) and into housing item(#17). Attach
(item #15) handle to shaft using roll pin (item
#58). Tighten setscrew, in housing, enough to
allow shifter assembly to operate properly.
Replace rubber plug.
9. Check drum bushings (item #26) for
signs of wear. Replace if necessary by
pressing old bushings from drum
(item#10) and pressing new ones
into
place.