Ramsey Winch DC-200 SERIES RAM-LOK - Manual (Page 14)

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1. Drain oil from gear housing by remov-
ing (item #54) plug from bottom of gear
housing. Remove relief fi ttings and re-
ducer (items #50 & #53) from top of gear
housing.
Remove mounting angles (items #4 &
#5) from winch by removing hardware
shown.
2. Drain oil from spur gear box by removing (item
#54) plug. Remove cover and gasket (items #9 &
#44) from spur gear housing by unscrewing
twelve capscrews (item #28). Slide gear (item
#12) from end of worm shaft (item #23). Remove
spur gear shaft (item #21), with gears attached.
Check bearings (item #24) and thrust washers
(item #68) for signs of wear, replace if necessary.
Remove old bearings and press new bearings
into place. Remove solenoid assembly (item # 2)
by unscrewing capscrews (items #30 & #34).
Disconnect solenoid cables from motor (item
#51). Make note of which terminals cable are
attached to.
3. Remove key (item #19) and snap ring (item
#65) from worm shaft. Remove motor (item
#51) from spur gear housing (item #16) by
removing (3) nuts and lockwashers (items
#39 & #41). Unscrew (4) capscrews (item
#33) to remove spur gear box (item#16)
and gasket (item #43) from gear housing.
Replace lip seals (items #62 & #64) by
pressing old seals from spur gear housing
and pressing new seals into place.
INSTRUCTIONS FOR OVERHAUL OF RAMSEY
MODEL DC-200 SERIES RAM-LOK
DIS-ASSEMBLY