Controlled Products Systems Group 6550-080 - Manual (Page 17)

6550-065-A-4-12 15
2.1 High Voltage Wire Runs
2.2 High Voltage Terminal Connections
The distance shown in the chart is measured in Feet from the operator to the power source. If power wiring is greater than the
maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate
junction box must be installed for the operator connection. The wire table is based on stranded copper wire. The wire run
calculations are based on a power source with a 3% voltage drop on the power line, plus an additional 10% reduction in
distance to allow for other losses in the system.
“Optional” 3.3 Amp Heater Installation Note: When installing the heater(s), refer to the “high voltage AC power wire size and
distance requirements” table on the instruction sheet with the heater kit (P/N 6550-480) for AC power wire run requirements.
This table illustrates the high voltage wire size and distance requirements for a single operator.
Reduce the wire distance in half for a primary/secondary dual gate operator application
Model
Type
Voltage
Required
Amps
Required
Wire Size / Distance in Feet
12 AWG 10 AWG 8 AWG 6 AWG
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
100
395
1550
9.7
4.9
2.5 115
208/230
460
162
630
2480
270
1055
4140
405
1580
6210
6550 1 HP
6550 1 HP
6550 1 HP
Chassis
Ground
Neutral 115 V
A
C
115 VAC
208/230/460 V
A
C
208/230/460 V
A
C
115 V
A
C Neu
115 V
A
C Neu
115 V
A
C Hot
• Route incoming high voltage power through conduit and
into the operator as shown.
• Be sure wiring is installed in accordance with local codes.
Be sure to color code all wiring.
• It is recommended that a surge suppressor be installed on
the high voltage power lines to help protect the operator
and circuit board from surges and power fluctuations.
• Secondary operator in a dual operator application gets AC
power through the 8-wire interconnection cable that
connects the 2 operators together. See next page.
208 / 230 / 460 VAC
Chassis
Ground
DANGER
HIGH VOLTAGE!
DO NOT cycle the operator without the OPEN and CLOSE limit sensors in their specific open
and close positions. The limit sensors or the AC power switch are the ONLY ways to stop the operator once
an open cycle has started. This could cause damage to the gate and/or operator if the gate opens too far!
High Voltage
AC Input Wire
High Voltage
AC Input Wire
Hot Neu
PU SH TO O PE RAT E
tec hni cia n u se on ly
High Voltage
AC Input Wire
High
Voltage
Conduit
Use only two legs of the
incoming 3-phase power.
Output Input