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C.E. Niehoff & Co. N1610 Troubleshooting Guides User Manual

Page 4

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Page 4

TG61B

Section C: Advanced Troubleshooting

N3258 Regulator

DeSCrIptION AND OperAtION
N3258 regulator with OVCO is attached directly to

the outside of alternator. Regulator setpoint has flat

temperature compensation. Voltage setpoint is 28.0

±1.0 V and 14.0 ±0.5.
Main diagnostic feature of regulators consists of two

bicolored (amber and green) LEDs located on the side

of the regulator. One LED indicates 28 V system perfor-

mance, the other LED indicates 14 V system performance.

The two LEDs work independently of each other. See Table

2 for diagnostic features and LED explanations.
OVCO (overvoltage cutout) conditions:
• 14 V side trips at voltage

higher than regulator

setpoint that exists longer than 3 seconds of reading

voltage above 16 V. OVCO feature detects overvoltage

and reacts by disabling the alternator field circuit.

This turns off alternator (14 V LED flashes AMBER).

OVCO circuit will automatically reset when:

— engine is restarted

OR

— system voltage falls below 11 V

• 28 V side trips at voltage

higher than regulator

setpoint that exists longer than 3 seconds of reading

voltage above 32 V. OVCO feature detects overvoltage

and reacts by disabling the alternator field circuit.

This turns off alternator (28 V LED flashes AMBER).

OVCO circuit will automatically reset when:

— engine is restarted

OR

— system voltage falls below 22 V.

Troubleshooting

Shut down vehicle and restart engine. If alternator

functions normally after restart, a “no output condition”

was normal response of voltage regulator to overvoltage

condition. Inspect condition of electrical system, includ-

ing loose battery cables, both positive and negative. If

battery disconnects from system, it could cause over-

voltage condition in electrical system, causing OVCO

circuit to trip.
If you have reset alternator once, and electrical system

returns to normal charge voltage condition, there may

have been a one time, overvoltage spike that caused

OVCO circuit to trip.
If OVCO circuit repeats cutout a second time in short

succession and shuts off alternator field circuit, try

third restart. If OVCO circuit repeats cutout a third

time, check color of LED while engine is running and go

to Chart 3, page 7.

LED COLOR

STATUS

TABLE 2 – N3258 Regulator LED Operation Modes

Alternator is shut down and is not producing power for either voltage. 28 V side trips after 3 seconds of
reading voltage above 32 V. 14 V side trips after 3 seconds of reading voltage above 16 V. Regulator remains
in this mode until reset by restarting engine or if system voltage drops below 22 V or 11 V, respectively.
See Chart 3 on page 7.

FLASHING Amber

STEADY
Green
Amber

Respective system voltage is at regulated setting and operating under control.
Respective system voltage is below regulated setting. Alternator is not producing power or circuit is over-
loaded. See Chart 1 on page 5 for 28 V systems, Chart 2 on page 6 for 14 V systems.