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C.E. Niehoff & Co. N1601/N1602/N1603/N1604 Troubleshooting Guides User Manual

Page 8

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Page 8

TG29D

Section C: Advanced Troubleshooting

(CONT’D)

Yes

No

Alternator is defective.

Unplug alternator-to-regulator 4-socket harness from regulator. Connect red lead from DMM to socket A in plug.

Connect black lead to socket D in plug. Does resistance read 1.0 ± 0.2 ohms?

Chart 3b

N3107, N3118, N3211, N3223, N3237, N3245 – No 28 V Alternator Output – Test OVCO Circuit

(28V LED on N3223 steady RED)

Yes

No

Replace existing regulator with known good regulator.

Run engine. Does OVCO trip?

Alternator is defective.

Original regulator is

defective.

Chart 3a

N3118, N3223 – No 14 V Alternator Output – Test OVCO Circuit (14 V LED on N3223 steady RED)

Yes

No

With red lead from DMM connected to socket A in plug, connect black lead to B– terminal.

Does resistance read OL (out of limits)?

Alternator is defective.

Chart 3

N3107, N3118, N3211, N3223, N3237, N3245 – OVCO Trip – Determine 28 V or 14 V

(LEDs on N3223 will determine affected output)

Yes

No

28 V side tripped OVCO circuit.

Go to Chart 3b.

With meter red lead on 28 V B+ at battery and black lead on chassis ground, start engine.
Watch meter dial: Does meter read charge voltage above 29 V?

14 V side tripped OVCO circuit.

Go to Chart 3a.

Figure 8 – Alternator-to-Regulator 4-Socket

Harness Plug

SOCKET CONNECTIONS

A

F–

B

Phase Signal AC

C

B–

D

28 V B+

Yes

No

Original regulator

is defective.

Replace regulator with known good regulator. Run

engine. Does OVCO trip?

Alternator is

defective.

Yes

No

Alternator is defective.

Unplug alternator-to-regulator 4-socket harness from regulator. At receptacle on regulator, connect red lead from

DMM to socket C. Connect black lead to B– terminal. Does resistance read OL (out of limits)?