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Page 5 tg57b – C.E. Niehoff & Co. N1450 Troubleshooting Guides User Manual

Page 5

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Page 5

TG57B

Section C: Advanced Troubleshooting

(CONT’D)

Figure 3 – Alternator-to-Regulator

Harness Plug

Yes

No

Alternator is defective.

Unplug alternator-to-regulator harness from regulator. Connect red lead from DMM to pin J in plug.

Connect black lead to pin K in plug. Does resistance read 5-6 ohms?

Chart 2

No Alternator Output – Test OVCO Circuit

Yes

No

Replace existing regulator with known good regulator.

Run engine. Does OVCO trip?

Alternator is defective.

Original regulator is

defective.

Yes

No

With red lead from DMM connected to pin K in plug, connect black lead to B– terminal. Does

resistance read OL (out of limits)?

Alternator is defective.

If you have questions about your alternator or any of these test procedures, or if you need to locate a Factory Authorized Service Dealer, please contact us at:

C. E. Niehoff & Co.• 2021 Lee Street • Evanston, IL 60202 USA

TEL: 800.643.4633 USA and Canada • TEL: 847.866.6030 outside USA and Canada • FAX: 847.492.1242

E-mail us at [email protected]

ALTERNATOR CONNECTOR

PIN CONNECTIONS

A  AC 1

G  T+ 1

B  AC 2

H  T– 1

C

Not used

J  F+

D

Not used

K  F–

E

B+ 2

L  B+ 1

F

Not used

M  B–

B+ 1 primary

(high load)

output terminal.

Battery must be

connected to this

terminal for unit

to be energized.

B+ 2

secondary

(low load) output

terminal

B– terminal