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C.E. Niehoff & Co. C510/C540 Troubleshooting Guides User Manual

Page 6

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Page 6

TG1B

Section D: Advanced Troubleshooting

(CONT’D)

Chart 2 – Low Voltage Output – Alternator Not Keeping Up with Load (cont’d)

RECTIFIER TEST
The following will test modules inside rectifier:
1.

Disconnect all battery cables.

2.

Disconnect harness leads to rectifier terminals P1, P2 and P3.

3.

Disconnect B+ and B– cables from rectifier.

4.

Unplug rectifier-to-regulator harness.

5.

Unplug alternator field circuit harness connector.

6.

Use DMM set to diode tester. Meter readings should not vary more than 10%, test to test.

7.

If expected reading is not obtained, diode inside module is most likely defective. Diode modules are

individually replaceable. Consult CEN authorized service distributor for more information.

8.

If tests indicate rectifier is good, alternator is defective. Consult CEN authorized service distributor

for more information.

Negative (Black)

Meter Lead on

TABLE 2 – Diode Test

B+ terminal on rectifier.

Correct Result

on Meter

What You

Are Measuring

Uniform voltage drop

across each positive diode.

Positive side diode is

conducting.

P1, P2, P3 terminals on

rectifier, one at a time.

DMM will read OL

(out of limits).

Positive side diode is

blocking.

B– terminal on rectifier.

Uniform voltage drop

across each negative

diode.

Negative side diode is

blocking.

P1, P2, P3 terminals on

rectifier, one at a time.

DMM will read OL

(out of limits).

Negative side diode is

conducting.

Positive (Red)

Meter Lead on

P1, P2, P3 terminals on

rectifier, one at a time.

B+ terminal on rectifier.

P1, P2, P3 terminals on

rectifier, one at a time.

B– terminal on rectifier.