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Tos9200 series, Hipot tester with insulation resistance test, Insulation resistance testing mode – Atec Kikusui-TOS9201 User Manual

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Kikusui Electronics Corporation

Item

TOS9200

TOS9201

Judgement function

Judgement method/action

• The PASS signal is output at the timing preset on PASS HOLD. If HOLD is set, the PASS signal is output continuously until
the STOP signal is input.
• The UPPER FAIL signal and the LOWER FAIL signal are output continuously until the STOP signal is input.
• The FAIL and PASS buzzer volumes are adjustable. However, they cannot be adjusted individually, as they are set in common.

Setting range for the upper current (UPPER)

0.01 mA to 110 mA AC

0.01 mA to 110 mA AC / 0.01 mA to 11 mA DC

Setting range for the lower current(LOWER)

0.01 mA to 110 mA AC(With the LOWER OFF function)

0.01 mA to 110 mA AC /0.01 mA to 11 mA DC (With the LOWER OFF function)

Judgement accuracy (*3)

±(3% of setting + 20

μA) [After the offset cancel function is activated, if the scanner is mounted]

Current detection method

The absolute current values are integrated and compared with the reference value.

Response-speed switching function

The current-detection response speed for UPPER FAIL judgement can be set to FAST/MID/SLOW (for AC hipot testing only).

*3 In AC hipot testing, a current fl ows into the stray capacity of measurement leadwire and fi xtures. When the optional high-voltage scanner TOS9220/9221 is used, a current of
approximately 22

μA/kV fl ows into the stray capacity of each scanner. The table below shows the approximate currents fl owing into such stray capacity.

When the LOW terminal is set to GND, a current fl owing into the stray capacity is added for measurement purposes to the current fl owing into the DUT. In particular, for high-sensitivity, high-
accuracy judgement, it is necessary to add the current fl owing into the stray capacity to the lower/upper current.When the LOW terminal is set to FLOAT, the effect of the current fl owing into
the stray capacity is negligible. If the offset cancel function is used, the current fl owing into the stray capacity can be eliminated from the measurement.

Output voltage

1kV

2kV

3kV

4kV

5kV

Hanging a 350-mm test lead wire (Typ. value)

2

μA

4

μA

6

μA

8

μA

10 µA

Using the accessory leadwire TL01-TOS (Typ. value)

16 µA

32 µA

48 µA

64 µA

80 µA

High-voltage scanner (Typ. value, not including the test leadwire)

22 µA

44 µA

66 µA

88 µA

110 µA

*4 With the GND set to GUARD, current measurement is disabled if the part of the DUT connected to the LOW terminal is grounded, which poses extreme danger. Never ground the DUT.
In ordinary operation, set the GND to LOW.

Insulation Resistance Testing Mode

Item

TOS9200

TOS9201

Output section

Output-voltage range

-25 V to -1000 V DC

Resolution

1 V

Setting accuracy

±(1.5 % of Setting + 2 V)

Maximum rated load

1 W (-1000 V DC/1 mA)

Maximum rated current

1 mA

Ripple

1 kV no-load

2 Vp-p or less

Maximum rated load

10 Vp-p or less

Voltage regulation

1% or less [Maximum rated load

→ no load]

Short-circuit current

12 mA or less

Discharge function

Forced discharge at the end of test (discharge resistance : 25 k

Ω)

Output-voltage monitoring function

If the output voltage exceeds ±(10% of the setting + 50 V), output is cut off and the protection function activates.

Voltmeter

Analog

Scale

6 kV AC/DC F.S

Accuracy

±5% F.S

Indicator

Mean-value responsive / root-mean-square value scale

Digital

Measurement range

0 V to -1200 V

Resolution

1 V

Accuracy

±(1 % of reading + 1 V)

Resistance meter

Measurement range

0.01 M

Ω - 9.99 GΩ (Within the maximum rated current range of 1 mA to 50 nA)

Display

Accuracy

Hold function

The measured current at the end of the test is held during the PASS period.

Selection of LOW/GUARD for the GND (*5) Selection permitted for current measurement between the mode for the GND point connected to the LOW terminal, and the mode using guard.

LOW

Connects the GND point to the LOW terminal. Measures the current fl owing to the LOW terminal (chassis) (for normal operation).

GUARD

Sets the GND point as guard. Measures the current fl owing to the LOW terminal, but does not measure the current
fl owing to the chassis (for high-sensitivity, high-accuracy measurements).

TOS9200 SERIES

Hipot Tester with Insulation Resistance Test

Judgement

Judgement method

Display

Buzzer

SIGNAL I/O

UPPER FAIL

When the tester detects a current exceeding the upper current,

it cuts off the output and makes an UPPER FAIL judgement.

In DC hipot testing, however, no judgement is made

until the judgement wait time (WIT TIME) has elapsed.

The FAIL

LED lights up.

Displayed

on the LCD

ON

Outputs the

U FAIL signal

LOWER FAIL

When the tester detects a current below the lower current,

it cuts off the output and makes a LOWER FAIL judgement.

However, no judgement is made during the voltage rise time (RISE TIME)

or voltage fall time (FALL TIME) in AC hipot testing.

The FAIL

LED lights up.

Displayed

on the LCD

ON

Outputs the

L FAIL signal

PASS

When the preset time has elapsed without any abnormalities,

the tester cuts off the output and makes a PASS judgement.

The PASS

LED lights up.

Displayed

on the LCD

ON

Outputs the

PASS signal

R < 10.0 M

Ω

10.0M

Ω ≤ R < 100.0MΩ

100.0M

Ω ≤ R < 1.00GΩ 1.00GΩ ≤ R ≤ 9.99GΩ

❑.❑ ❑ M

Ω

❑ ❑.❑ M

Ω

❑ ❑ ❑ M

Ω

❑.❑ ❑ G

Ω

R = measured insulation resistance

50 nA

≤ i ≤ 100 nA 100 nA < i ≤ 200 nA

200 nA < i

≤ 1 μA

1

μA < i ≤ 1 mA

± (20 % of reading)

± (10 % of reading)

± (5 % of reading)

± (2 % of reading)

[In the humidity range of 20 %rh to 70 %rh (no condensation), with no disturbance such as swinging of the test leadwire]

i = measured current