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Tos9200 series, Diverse functions, Hipot tester with insulation resistance test – Atec Kikusui-TOS9201 User Manual

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6 Kikusui Electronics Corporation

Rise-time control function

In AC hipot testing, DC hipot testing

and insulation resistance testing, you

can apply a voltage gradually to reach

the test voltage, instead of applying

the test voltage directly at the start of

a test. The voltage increase time can

be set to 0.1 s through 99.9 s at a

resolution of 0.1 s, and to 100 s to 200

s at a resolution of 1 s. The start voltage is also adjustable between

0% and 99% at a resolution of 1%.

Fall-time control function

In AC hipot testing, you can gradually

decrease the test voltage after a PASS

judgment. The voltage fall time is

adjustable between 0.0 s and 99.9 s at

a resolution of 0.1 s, and between 100

s and 200 s at a resolution of 1 s.

Offset cancel function

In AC hipot tests that require high sensitivity and high voltages,

currents flowing into the stray capacity of the test lead wire, jigs,

and other components can cause measurement errors. The

TOS9200/9201 features a function to cancel these offset currents.

Voltage hold function

During measurement, this function allows you to hold the value of the

voltage measured at the end of an AC or DC hipot test, as long as

the test results are being displayed. When combined with the rise-

time control function, this function enables to observe the insulation

breakdown voltage.

Maximum Leakage current and minimum resistance hold function

By selecting “MIN/MAX Mode” in the measurement mode settings,

you can hold the maximum current in hipot testing and the minimum

resistance after the judgment wait time in insulation resistance testing.

These values are shown on the tester’s display. They can also be

read back via interface (GPIB or RS-232C).

Output voltage monitoring function

When the output voltage deviates from ±(10% of setting + 50 V), the

monitoring function activates to suspend the test, thus ensuring highly

reliable testing.

Current detection response speed adjustment function

This function switches current detection response speeds for UPPER

judgment by adjusting the integrated time constant of the current

detection circuit. Three modes are available for the integrated

time constant: SLOW (about 40 ms),MID (about 4 ms) and FAST

(about 0.4 ms). SLOW mode is used in normal operations. MID

and FAST modes are more effective in detecting a discharge

occurring instantaneously or containing a large number of frequency

components. They are also useful for hipot tests of test devices that

insulation likely be breakdown, such as small electronic components.

TOS9200 SERIES

Hipot Tester with Insulation Resistance Test

Diverse functions

Memory function

Up to 100 test conditions used in AC and DC hipot testing and

insulation resistance testing, such as the test voltage, judgment value

and test time, can be stored with a specifi c name. For instance, you

can store the name of an applied safety standard and the destination

of the product to be tested. If test conditions are preset, operator can

recall relevant test conditions simply by entering the memory number.

If you previously assigned a special name to each of these test

conditions, operator can check recalled test conditions by name. The

memory function allows you to recall test conditions not only through

the recall operation on the front panel, but also by remote control.

[Storable test conditions]

Program function

By coordinating test conditions stored in an AC hipot test, DC hipot
test, and insulation resistance test, operator can sequentially run tests
that comprise up to 100 steps. When used together with the ground
bond tester TOS6200/6210, the TOS9200 Series permits continuous
tests combining test conditions stored in the TOS6200, as well as on
the TOS9200 itself. Sequential tests are possible, for example, on AC
hipot, insulation resistance, DC hipot, and ground bond, in order. The
TOS9200 Series stores up to 500 steps and 100 programs, which
can be recalled through the recall operation on the front panel or by
remote control.

[Sample program]

Step 00

Step 01

Step 02

Memory Interval Memory Interval Memory Interval

ACW01 0.2s DCW01 0.2s IR01 0.2s

END

At Step 00, Step 01 and Step 02, memory ACW01 (AC hipot

test), DCW (DC hipot test: TOS9201 only) and IR01 (insulation

resistance test) are performed, receptively, in succession at

0.2-second intervals.

AC withstanding
voltage testing

DC withstanding
voltage testing

Insulation resistance
testing

Test voltage

Test frequency

Lower cutoff value

ON/OFF of the lower
judgment function

Upper cutoff value

ON/OFF of the upper
judgment function

ON/OFF of the offset
function

Test time and ON/OFF
of the timer function

Start voltage

Voltage rise time

Voltage fall time

Judgment wait time

Test voltage range

SLOW/MID/FAST settings
for the response fi lter

FLOAT/GND of the
LOW terminal

HIGH/LOW/OPEN settings
for the scanner channel

ON/OFF of the contact
check function