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Tos9200 series, Hipot tester with insulation resistance test, Hipot test mode – Atec Kikusui-TOS9201 User Manual

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10 Kikusui Electronics Corporation

TOS9200 SERIES

Hipot Tester with Insulation Resistance Test

Item

TOS9200

           TOS9201

Ammeter(*3)

Measurement range

0.00 mA to 110 mA AC

0.00 mA to 110 mA AC/0.00 mA to 11 mA DC

Display

Accuracy

±(3% of the reading + 20

μA) [after the offset cancel function is activated, if the scanner is mounted]

Response

Mean-value responsive / root-mean-square value display (response time of 200 ms)

Hold function

The measured current at the end of the test is held during the PASS judgment time period.

Offset cancel function

The current fl owing to the insulation resistor between the output cables and the stray capacity is cancelled up to 100

μA/kV (in AC hipot testing only).

Calibration

Performs calibration using the root-mean-square value of a sine wave with a pure resistive load

Selection of LOW/GUARD for the GND (*4)

Selection permitted for current measurement between the mode for the GND point connected to the LOW terminal,and the mode using guard.

LOW

Connects the GND point to the LOW terminal. Measures the current fl owing to the LOW terminal (chassis) (for normal operation).

GUARD

Sets the GND point as guard. Measures the current fl owing to the LOW terminal, but does not measure the current fl owing to the chassis
(for high-sensitivity, high-accuracy measurements).

Time

Setting range for the voltage rise time (RISE TIME)

0.1 s to 200 s

Setting range for the voltage fall time (FALL TIME)

0 s to 200 s (Valid only with PASS judgement)

0 s to 200 s (Valid only with PASS judgementin AC hipot testing)

Setting range for the test time (TEST TIME)

0.3 s to 999 s With the TIMER OFF function

Setting range for the judgement wait time (WAIT TIME)

————

0.3 s to 10 s (Only for DC hipot testing)[RISE TIME + TEST TIME > WAIT TIME]

Accuracy

± (100 ppm + 20 ms)

Hipot test mode

Item

TOS9200

TOS9201

Output section

AC

Output-voltage range

0.05 kV to 5.00 kV AC

Resolution

10 V

Accuracy

±(1.5% of setting + 20 V) [with no load]

Maximum rated load (*1)

500 VA (5 kV/100 mA)

Maximum rated current

100 mA [output voltage of 0.2 kV or more]

Transformer capacity

500 VA

Output-voltage waveform(*2)

Sine wave

Distortion

2% or less [with no load or pure resistive load at output voltage of 0.5 kV or more applied]

Frequency

50 Hz/60 Hz

Accuracy

±0.1%

Voltage regulation

±3% or less [maximum rated load

→ no load]

Short-circuit current

200 mA or more, 350 mA or less [at output voltage of 0.5 kV or more]

Type of output

PWM switching

DC

Output-voltage range

————

0.05 kV to 6.00 kV DC

Resolution

————

10 V

Accuracy

————

±(1.5% of the setting + 20 V)

Maximum rated load (*1)

————

50 W (5 kV/10 mA)

Maximum rated current

————

10 mA

Ripple

No load at 5 kV

————

50 Vp-p Typ.

Maximum rated load

————

150 Vp-p Typ.

Voltage regulation

————

1% or less [maximum rated load

→ no load]

Short-circuit current

————

40 mA Typ.

Discharge function

————

Forced discharge at the end of test(discharge resistance: 125 k

Ω)

Start voltage

The voltage at the start of the test can be set as the start voltage.

Setting range

0% to 99% of the test voltage (resolution of 1%)

Output-voltage monitoring function

If the output voltage exceeds ±(10% of the setting + 50 V), output is cut off and the protection function activates.

Voltmeter

Analog

Scale

6 kV AC/DC F.S

Accuracy

±5% F.S

Indicator

Mean-value responsive/root-mean-square value scale

Digital

Measurement range

0.0 kV to 6.00 kV AC/DC

Resolution

10 V

Accuracy

±(1.0% of the reading + 30 V)

Response

Mean-value responsive/root-mean-square value display (response time of 200 ms)

HOLD function

The voltage measured at the end of test is held during the PASS and FAIL judgment time period.

*1 Time limitation on output
The tester’s hipot generator is designed to radiate half as much heat as the rated output, in consideration of the size, weight, cost, and other factors of the tester. It is therefore necessary to use the tester within the
ranges specifi ed below. Operations deviating from these ranges may heat the output section excessively, thereby activating the protective circuit. In such a case, suspend the test and wait until the temperature falls
to the normal level.

[Output limitation in hipot testing (Output time = voltage rise time + test time + voltage fall time)]

Ambient temperature

Upper current

Pause Time

Output time

t

≤ 40 ºC

AC

50< i

≤ 110 mA

At least as long as the output time

Maximum of 30 minutes

i

≤ 50 mA

Not necessary

Continuous output possible

DC

5< i

≤ 11 mA

At least as long as the output time

Maximum of 1 minute

i

≤ 5 mA

At least as long as the judgement wait time (WAIT TIME)

Continuous output possible

*2 Test-voltage waveform
When an AC test voltage is applied to a capacitive load, it is possible that the voltage becomes higher even than that when in the no load state. Furthermore, waveform distortion also may occur if the capacitance
of the load is voltage-dependent (such as of ceramics capacitors). When the test voltage is not higher than 1.5 kV and the capacitance is not larger than 1000 pF, such test voltage changes are only of negligible
levels. As the output type of the high-voltage generator block of the tester is PWM switching, switching noise and spike noise that the test voltage includes increase when the test voltage is 500 V or less. The lower
the test voltage is, the more the waveform distortion increases.

i = measured current

i < 1 mA

1 mA

≤ i < 10 mA

10 mA

≤ i < 100 mA

100 mA

≤ i

❑ ❑ ❑

μA

❑.❑ ❑ mA

❑ ❑.❑ mA

❑ ❑ ❑ mA