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Tos9200 series, Interfaces peripheral devices, Hipot tester with insulation resistance test – Atec Kikusui-TOS9201 User Manual

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Kikusui Electronics Corporation

REMOTE connector & SIGNAL I/O connector

The REMOTE connector on the

front panel is intended exclusively

for Kikusui’s options (remote control/

test probe). It allows start and stop

operations by remote control. The SIGNAL I/O connector on the

rear panel permits operator to recall panel memory and program

memory contents by remote control, as well as controlling start

and stop operations. Seven different signals are output from the

SIGNAL I/O connector through the open collector.

[SIGNAL I/O]

GPIB/RS-232C interface

A GPIB/RS-232C interface is

provided as a standard feature to

facilitate the remote control of all

functions of the TOS9200/9201

except the POWER switch, the KEYLOCK function, and the

program execution (AUTO) function.

RS-232C [Baud rate: 9600/19200/38400 bps/TOS6200/6210 interface

(AUTO mode only): START/STOP control, test condition settings, reading of

TOS6200/6210 measured values, and measurement results]

GPIB [Remote control of all functions except the POWER switch, the KEYLOCK

function, and the program execution (AUTO) function/SH1, AH1, T6, TE0, L4,

LE0, SR1, RL1, PP0, DC1, DT0, C0, E1]

No. Signal name I/O

Details of signal

1

PM0

I

LSB, LSD *1

2

PM1

I

LSD *1

3

PM2

I

LSD *1

4

PM3

I

LSD *1

5

PM4

I

MSD *1

6

PM5

I

MSD *1

7

PM6

I

MSD *1

8

PM7

I

MSB, MSD *1

9

STB

I

Input terminal for the strobe signal of the panel memory and

program

memory

10

MODE0

I

Selects a test mode *2

11

MODE1

I

Selects a test mode *2

12

NC

13

COM

Circuit common (chassis potential)

14

H.V ON

O

ON during a test and an automatic test (AUTO) or while a voltage

remains between the output terminals

15

TEST

O

ON during a test (except for voltage rise and voltage fall)

16

PASS

O

ON during the time preset in the PASS HOLD settings when a

PASS judgement is made

17

U FAUL

O

Continuously ON in an UPPER FAIL judgement. Continuously

ON in a CONTACT FAIL judgement with the scanner connected.

18

L FAUL

O

Continuously ON in an LOWER FAIL judgement. Continuously

ON in a CONTACT FAIL judgement with the scanner connected.

19

READY

O

ON during the READY status

20 PROTECTION O

ON when the PROTECTION function is activated

21

START

I

Input terminal for the START signal

22

STOP

I

Input terminal for the STOP signal

23

ENABLE

I

Input terminal for the ENABLE signal for the START signal

24

+24V

Output terminal for +24 V internal power, with a maximum output

current of 100 mA

25

COM

Circuit common (chassis potential)

● Input signal [Low active control input High-level input voltage: 11 V to 15 V /
Low-

level input voltage: 0 V to 4 V / Low-level input current: Maximum –5 mA /

Input interval: Minimum 5 ms]
● Output signal [Open collector output (DC4.5V to 30V) / hipot: DC 30 V / Output

saturation voltage : Approximately 1.1 V (25 °C) /Maximum output current : 400 mA
(TOTAL)]

* The input signal circuit is pulled up to +12V. Therefore, opening the input terminal is

equivalent to inputting a high-level signal.

*1 2-digit BCD low active input Signal input terminal for selection between the panel memory

for ACW, DCW, and IR, and the program memory for AUTO Memory recall by latching this
selection signal at the rise of the strobe signal

*2 2-bit low active input

Test mode

ACW

DCW

IR

AUTO

MODE0

H

L

H

L

MODE1

H

H

L

L

Interfaces

Peripheral devices

High-voltage scanner TOS9220/TOS9221

TOS9221 Front View (same for TOS9220)

TOS9221

TOS9220

The high-voltage scanner TOS9220/TOS9221 has a function that

distributes the test voltage provided by the TOS9200/9201 to

multiple test points. Up to four channels can be used for outputs

on this scanner. Each channel can be set to one of the three

electric potential modes – HIGH, LOW, or OPEN. Operator can

conduct AC/DC hipot and insulation resistance tests on any of

the four test points. Furthermore, up to four scanners can be

connected to the tester, allowing a maximum of 16 channels. The

TOS9200 is equipped with a “contact check function” to check

the contact between the output of each channel and a test point.

These features ensure highly reliable and labor-saving hipot and

insulation resistance tests for electrical and electronic equipment

with multiple test points.

     

*Pictures below are showing rear views of the units with cable clamp of output terminal removed.

TOS9221 Rear View

TOS9220 Rear View

Operation of the high-voltage scanner

On the TOS9200/TOS9201, you can select an electric potential

mode for each channel–HIGH(high voltage side), LOW (low

voltage side), and OPEN (open mode). The high-voltage scanner

p e r m i t s A C / D C h i p o t o r

insulation resistance tests

on any of the four test points

A t o D . F o r i n s t a n c e , y o u

can set CH1 (test point A) to

HIGH,CH2 (test point B) to

OPEN,and CH3 (test point

C)CH4 (test point D)to LOW.

To specify these settings, you

can use the TOS9200/9201

panel or the GPIB/RS-232C.

[Pin Confi guration for the
SIGNAL I/O Connector]

TOS9200 SERIES

Hipot Tester with Insulation Resistance Test

High-voltage

scanner(TOS9220)

CH1[HIGH]

CH2[OPEN]

CH3[LOW]

CH4[LOW]

Device being tested

Test point A

Test point B

Test point C

Test point D

OUT HIGH VOLTAGE terminal

OUT LOW terminal

IN HIGH VOLTAGE terminal

IN LOW terminal

}

To TOS9200

/9201