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Condensate drain, Combustible material storage, Contaminated air – John Wood Commercial - 300-400K BTU User Manual

Page 16: Fire or explosion hazard, Breathing hazard - carbon monoxide gas

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16

condensate drain

The water heaters covered in this manual are condensing

appliances and require a building drain to be located in close

proximity to allow the condensate to drain safely.
Condensate drains from the water heater at the exhaust elbow

located at the bottom. The field installed condensate drain line

must not be elevated above the condensate drain connection

on the condensate trap, see Figure 9. If the condensate does

not drain properly it will build up in the exhaust (vent) elbow.

This will restrict the flow of flue gases and cause the blocked

Exhaust pressure switch to open its contacts. The control system

monitors all pressure switches, if the blocked Exhaust Switch

contacts are open the control system will lock out and disable

heating operation. The “blocked Exhaust” Fault message will be

displayed on the control system’s LCD, see
note:

If the “blocked Exhaust “ Fault message is ever displayed

on the control system LCD, check the condensate drain first and

ensure it is not blocked.

CONDENSATE DRAIN

LINE - FIELD INSTALLED

CONDENSATE DRAIN

LINE CONNECTION

EXHAUST (VENT)

ELBOW

BUILDING

DRAIN

FACTORY INSTALLED

CONDENSATE TRAP

CLEANOUT

PLUG IS

REMOVED

TO CLEAR

DRAIN

figure 9

condensate drain water trap

Ensure a functioning water trap is

installed in the condensate drain.
Gas and carbon monoxide detectors

are available.
Install water heater in accordance with

the instruction manual.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

Breathing Hazard - Carbon Monoxide Gas

Do not remove the factory installed condensate trap for any

reason, see Figure 9. The water heater’s vent pipe is under

a slight positive pressure. The water trap prevents flue gases

from escaping into the installed space. See Condensate Drain

Installation on page 35.
condensate ph leVel
The condensate drains from the water heater’s covered in

this manual have PH levels between 4.3 and 5.0. Install a

commercially available neutralizing kit if required by local codes.
note:

Note: Lower PH levels are acidic. Do not connect a metal

drain line, such as copper, to the water heater for this reason.

See Condensate Drain Installation on page 35.

combustible material storage

Fire or Explosion Hazard

Read instruction manual before

installing, using or servicing

water heater.

Avoid all ignition sources if you smell gas.

Do not store or use gasoline or other flammable vapors and

liquids in the vicinity of this or any other appliance.

Use only the gas shown on the water heater rating label.

Keep ignition sources away from faucets after extended

periods of non-use.

Maintain required clearances to combustibles.

Do not expose water heater controls to excessive gas

pressure.

keep appliance area clear and free of combustible materials,

gasoline and other flammable vapors and liquids.

contaminated air

Breathing Hazard - Carbon Monoxide Gas

Install water heater in accordance with

the Instruction Manual and NFPA 54 or

CAN/CSA-B149.1.
To avoid injury, combustion and ventilation

air must be taken from outdoors.
Do not place chemical vapor emitting

products near water heater.

Breathing carbon monoxide can cause brain damage or

death. Always read and understand instruction manual.

Corrosion of the flue ways and vent system may occur if air for

combustion contains certain chemical vapors. Such corrosion

may result in failure and risk of asphyxiation.
Combustion air that is contaminated can greatly diminish the

life span of the water heater and water heater components

such as hot surface igniters and burners. Propellants of aerosol

sprays, beauty shop supplies, water softener chemicals and

chemicals used in dry cleaning processes that are present in the

combustion, ventilation or ambient air can cause such damage.
Do not store products of this sort near the water heater. Air which

is brought in contact with the water heater should not contain any

of these chemicals. If necessary, uncontaminated air should be

obtained from remote or outdoor sources. The limited warranty

is voided when failure of water heater is due to a corrosive

atmosphere. (See limited warranty for complete terms and

conditions).
If the water heater will be used in beauty shops, barber shops,

cleaning establishments, or self-service laundries with dry

cleaning equipment, it is imperative that the water heater(s) be

installed in a Direct Vent configuration so that all air for combustion

is derived directly from the outdoor atmosphere through a sealed

intake air pipe. See Venting Installation on page 20.