Buyers 1801005 - Manual (Page 10)

Quality since 1946 Quality since 1946
10
Tools Required
•3/4" socket
•3/4" wrench
•9/16" socket
•9/16" wrench
•Torque wrench
1. Align side brackets with rear edge of frame.
Place 3/8" thick spacers between brackets and
frame as shown. Attach brackets to frame as
shown with 1/2" screws and 1/4" plates down
through frame, spacers and brackets. Use first
and last holes in the brackets. Install flat washers
and lock nuts on screws. Leave nuts loose at
this time.
2. Install middle section with side brackets on
the inside of it. Attach middle section using 3/8"
screws, washers and lock nuts.
NOTE: Be sure
to use four holes to bolt side brackets to middle
section.
Ford F-150 & Light-Duty F-250, 1997-2003
Ford F-150 Old Style Only 2004
3. Tighten nuts in the following order: First
torque 3/8" nuts to 40 ft-lb. Then torque 1/2" nuts
to 70 ft-lb.
4. Install plastic plugs into 3/8" holes in middle
section.
1 3004980 1 Middle Section
2 3004909 1 Side Bracket
3 3004908 1 Side Bracket
4 FCS038016125 8 Screw, HHC-3/8-16 x 1.25 Gr 5 Zn
5 FWF038081006 16 Washer, Flat 3/8 SAE Zn
6 FNE038016044 8 Nut, Nylock 3/8-16 x 7/16 Zn
7 3004907 4 Bolt Plate, 1/4"
8 3001384 4 Screw, Hex Cap 1/2-13 x 2" Gr 5 Zn
9 FWF050106010 4 Washer, Flat 1/2" SAE Zn
10 FNE050013053 4 Nut, Nylock 1/2-13 Zn
11 3004906 8 Spacer, 3/8"
12 3005078 2 Plug, 7/16" dia. Poly
ITEM PART NO. QTY. DESCRIPTION
Bill of Materials