beautypg.com

Rough Country 599S User Manual

Page 6

background image

22. Remove the stock rear cross-member using a 15mm & 18mm socket. Retain hardware for reuse. See Photo 19.
23. Tape supplied cutting template on front and back side of the driver side lower cross-member mount. Using template

as a guide, trim cross-member mount to allow the differential to be removed. See Photo 20.

24. Remove the differential vent tube from the differential.
25. Support the differential using a floor jack and remove the upper driver side differential bolt using a 18mm wrench.

Retain hardware for reuse. See Photo 21.

26. Remove the passenger side differential bolt using a 18 & 21mm wrench. Retain hardware for reuse. See Photo 22.

27. Remove the lower rear driver side differential bolt using a 21mm socket / wrench. Lower and remove the differential

from the vehicle. See Photo 23.

28. Complete the trimming of the frame on the driver side using the template and drill a pilot hole in the center using 1/4”

drill bit. Finish the hole shown in Photo 24 using a 5/8” drill bit.

PHOTO 19

PHOTO 20

PHOTO 21

PHOTO 22

PHOTO 23

PHOTO 24

REMOVE THE REAR CROSS-MEMBER

INSTALL THE TEMPLATES AND CUT

REMOVE THE UPPER DRIVER DIFF BOLT

REMOVE THE PASSENGER SIDE DIFF BOLT

REMOVE THE DR UPPER DIFF BOLT

DRILL HOLE USING THE TEMPLATES